audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing crankshaft > < Removing and installing front sealing flange
4-Cylinder engine (5-valve), Mechanics
Removing and installing sealing flanges and flywheel/drive plate
Removing and installing dual mass flywheel/ drive plate
 
W00-0026

Dual-mass flywheel

Special tools and workshop equipment required

  • ◆ Counter-hold tool 3067
 
A13-0051

Removing

  • ● Clutch removed
  • ‒ → Insert counter-hold tool 3067 in drilling in cylinder block, and engage on flywheel.
    • ‒ Insertion position for counter-hold tool:
      A - To tighten
      B - To loosen
  • ‒ Mark position of flywheel relative to engine.
  • ‒ Unbolt flywheel.

Installing

Install in reverse sequence; note the following points:

  • ‒ Use new bolts for securing.

Tightening torque

Component

Nm

Dual-mass flywheel to crankshaft

60 + 90°1)

    1)    90°= 1/4turn

 
W00-0252

Drive plate

Special tools and workshop equipment required

  • ◆ Counter-hold tool VW 558
  • ◆ Hexagon bolt M8 x 45 and two M10 hexagon nuts
  • ◆ Vernier caliper or depth gauge

 
A13-0054

Removing

  • ‒ → Secure counter-hold tool VW 558 to the drive plate with a hexagon bolt M8x45. Place two M10 hexagon nuts -1- between counter-hold tool and drive plate.
  • ‒ Mark position of drive plate relative to engine.
  • ‒ Unbolt drive plate.
 
V13-0991

Installing

  • ‒ → Locate drive plate with shim -2- and packing plate -1-.
  • ‒ Insert at least 3 of the old securing bolts -3- and tighten to 30 Nm.

 
A13-0057
  • ‒ → Check installation position of drive plate by measuring at three points and calculate average.
    • ‒ Specification: 19.5...21.1 mm

Note:

Measurement is taken through the hole in the drive plate to the machined surface of the cylinder block.

 
V13-0991

If the specification is exceeded:

  • ‒ → Remove drive plate again and install without shim -2-. Tighten bolts to 30 Nm again.
  • ‒ Measure distance again.

If the specification is obtained:

  • ‒ Fit new bolts and tighten.

Tightening torque

Component

Nm

Drive plate to crankshaft

60 + 90°1)

    1)    90°= 1/4turn

Removing and installing crankshaft > < Removing and installing front sealing flange