audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Dismantling and assembling 1st to 3rd gear clutch "K1” > < Exploded view - freewheel with piston "B1”
Exploded view - 1st to 3rd gear clutch “K1”
Exploded view - 1st to 3rd gear clutch “K1”
  Note
t  The clutch must only be dismantled when cleaning or carrying out visual check.
t  Depending on version, clutches “K1” and “K3” may be pressed together
t  Pressing “K1” off “K3” → Chapter.
t  Pressing clutch “K1” onto “K3” → Chapter.
   
1 - Supporting ring
q   Unclip in 4 pieces from inner plate carrier
q   Fitting → Fig.
2 - Inner plate carrier
q   Fitting → Fig.
q   Assembling → Fig.
3 - Circlip
q   Different thicknesses
q   Do not interchange with circlips of other clutches
q   Mark after removal and re-install at same location
4 - Pressure plate
q   Installation position: smooth side faces inner plate
q   Insert together with inner plate carrier → Fig.
5 - Inner plate
q   Quantity → Chapter
q   Soak new inner plate in ATF for 15 minutes before installing.
q   Installing → Fig.
6 - Outer plate
q   Quantity → Chapter
q   1.5 mm thick
q   Installing → Fig.
7 - Outer plate
q   2.0 mm thick
q   Installing → Fig.
8 - Corrugated washer
9 - Circlip
q   Removing and installing → Fig.
q   Do not interchange with circlips of other clutches
q   Mark after removal and re-install at same location
10 - Piston cap
q   Sealing lips are vulcanised to cap
q   Moisten sealing lips with ATF before installing
q   Turn piston cap slightly when installing
11 - Intermediate spring ring
q   With spring supporting shell and compression springs
12 - Piston
q   To remove, prise out of clutch housing by applying screwdriver at several points
q   Sealing lips are vulcanised to piston
q   Moisten sealing lips with ATF before installing
q   Turn piston slightly when installing
13 - Clutch housing
q   Before fitting inner plate carrier, insert corrugated washer -item 8-, outer plates and inner plates into clutch housing → Fig.

   

Dismantling and assembling 1st to 3rd gear clutch "K1” > < Exploded view - freewheel with piston "B1”