audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing a broken rear window > < Assembly overview
General Body Assembly Exterior (Repair groups 50, 55, 57, 58, 60, 63, 64, 66)
Removing and installing rear window
Removing an intact rear window
 
A64-0028
  • ‒ Removing tailgate interior trims

=> General Body Assembly, Interior; Repair group 70; Trims

  • ‒ Remove rear window wiper

=> Electrical System; Repair group 92

  • ‒ → Open tailgate and use handle -1- to guide trimming needle beneath sealing lip and pierce adhesive bead.
  • ‒ Unscrew handle and insert cutting cord in eye of needle.
  • ‒ Pull one end of cutting cord into interior of vehicle; use pliers and wear gloves.

 
A64-0027
  • ‒ Detach sealing lip from window flange with plastic wedge and spray with cleaning fluid
    D009 401 04 (lubricant substitute).
  • ‒ → Place other end of cutting cord around window using the insertion tube.
 
A64-0022
  • ‒ → Pull second end of cutting cord -B- into interior of vehicle as shown using trimming needle and handle.
  • ‒ Enter end of cutting cord -A- in winding device V.A.G 1654 and secure.

 
A64-0029
  • ‒ → Attach end of cutting cord -B- to tailgate hinge.
 
A64-0023
  • ‒ → Fasten winding device V.A.G 1654 to rear window as shown.
  • ‒ Press cutting cord in direction of arrow while cutting along side of window.
  • ‒ Cut out window at the bottom.

 
A64-0024
  • ‒ → Move winding device and cut out window.
  • ‒ Press cutting cord in direction of arrow while cutting along -bottom of window-.
  • ‒ Cut out window at the side.
 
A64-0025
  • ‒ Move reel and cut out window.
  • ‒ → Press cutting cord in direction of arrow while cutting along side of window.
  • ‒ Cut out window at the top.

 
A64-0026
  • ‒ Move reel and cut out window.
  • ‒ → Press cutting cord in direction of arrow while cutting along top of window.
  • ‒ Completely cut out window and remove from tailgate using double suction cups V.A.G 1344.

Removing a broken rear window > < Assembly overview