Audi Workshop Service and Repair Manuals

Removing and installing flange shaft (right-side) Special tools and workshop equipment required

t  Puller -3109-

t  -2- Kukko 18/0 puller t  Bolts M8x35 (2x) t  Washers Ø 8 mm (2x)

Removing l  Gearbox in vehicle –  Remove centre noise insulation (loosen fasteners -arrows-). –  Remove noise insulation (right-side).

–  If fitted, remove bolts -arrows- and detach heat shield for drive shaft (right-side). –  Unbolt drive shaft from flange shaft (right side). –  Lay drive shaft to one side and secure. –  If necessary, remove drive shaft completely → Rep. Gr.40.

–  Pierce and prise out cap in drive flange using screwdriver. –  Attach puller Kukko 18/0 to drive flange with 2 bolts 8x35 and Ø 8 mm washers. –  Detach flange shaft.

Installing –  Attach flange shaft, dished spring and circlip. –  Use puller -3109- or drive flange installing tool -VW 391- to draw in flange shaft. The remaining installation steps are carried out in reverse sequence; note the following: –  Install drive shaft (right-side) → Rep. Gr.40. –  Install noise insulation → Rep. Gr.50. –  Check gear oil level in final drive → Chapter.