audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Renewing output flange oil seal on bevel box (bevel box removed) > < Renewing oil seal for flange shaft (right-side)/drive flange with output shaft (with gearbox installed)
Renewing needle bearings (polygon bearings) for flange shaft/drive flange (right-side) with gearbox installed
   
Renewing needle bearings (polygon bearings) for flange shaft/drive flange (right-side) with gearbox installed
Special tools and workshop equipment required
t  Thrust plate -VW 401-
t  Thrust plate -VW 402-
t  Press tool -VW 407-
t  Press tool -VW 412-
t  Assembly tool -3253/5-
t  Assembly tool -T10047-

Procedure
–  Remove flange shaft (right-side)/drive flange with output shaft → Chapter.
   
–  Fit tensioning tool -T10047- so that markings “A” on both sections of tensioning tool point towards each other.
l  The stepped shoulders -arrows- must then be below the bearing.
–  Screw both sections together as far as stop.
  N39-0766
–  Remove circlip -A- securing bearing/bearings.
–  Rotate shaft when pressing off -arrow- to prevent contact surface of bearings on shaft from being damaged.
  N39-0785
–  Rotate shaft when pressing on -arrow- to prevent contact surface of bearings on shaft from being damaged.
–  Secure bearing/bearings with a new circlip.
–  Install flange shaft (right-side)/drive flange with output shaft → Chapter.
  N39-0786

Renewing output flange oil seal on bevel box (bevel box removed) > < Renewing oil seal for flange shaft (right-side)/drive flange with output shaft (with gearbox installed)