audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Servicing gearbox housing and clutch housing > < Removing and installing cover for gearbox housing, clutch housing, selector shaft with selector cover, input shaft, output shaft
Exploded view - gearbox housing and clutch housing
   
Exploded view - gearbox housing and clutch housing
1 - Sleeve
q   For selector shaft
q   Driving out → Fig.
q   Driving in → Fig.
2 - Dowel sleeve
3 - Magnet
q   Held in place by joint surface of housing
4 - Cover plate
q   Before tightening apply sealant -AMV 188 200 03- to sealing surface
5 - Circlip
q   Fit in groove on roller bearing
6 - Circlip
q   Fit in groove on roller bearing
7 - Roller bearing
q   For input shaft
q   Pulling out and pressing in → Chapter
8 - Roller bearing
q   For output shaft
q   Pulling out and pressing in → Chapter
9 - Clutch housing
q   If renewed: adjust differential → Chapter
10 - Input shaft oil seal
q   Lever out with screwdriver
q   Driving in → Fig.
11 - Ball head stud
q   Lubricate with MoS2 grease
q   20 Nm
12 - Oil seal for flange shaft (right-side)
q   Can be renewed with gearbox in vehicle → Chapter
13 - Sleeve
q   For oil seal
q   Removing → Fig.
q   Installing → Fig.
14 - Plug
q   For oil filler hole
q   Tightening torque → Fig.
15 - Shim S1
q   For differential
q   Always 1 mm thick
q   Discontinued as of gearbox manufacturing date 04 12 6; bearing seat for tapered roller bearing outer race has been adapted → Fig.
16 - Tapered roller bearing outer race
q   For differential
q   Pressing in and out of clutch housing → Chapter
q   If renewed: adjust differential → Chapter
17 - Bolt
q   Renew
q   5 Nm + 90°
18 - Tapered roller bearing outer race
q   For differential
q   Pulling out of and pressing into gearbox housing → Chapter
q   If replaced: adjust differential
19 - Shim S2
q   For differential
q   Determining thickness → Chapter
20 - Dowel sleeve
21 - Gearbox housing
q   If renewed: adjust differential → Chapter
22 - Plug
q   For oil drain hole
q   Tightening torque → Fig.
23 - Oil seal for flange shaft (left-side)
q   Can be renewed with gearbox in vehicle → Chapter

   
Different versions of oil filler/oil drain plug
I - Oil filler/oil drain plug with multi-point socket - 25 Nm
II - Oil filler/oil drain plug with hexagon socket - 30 Nm
  N34-10041
Bearing seat for tapered roller bearing outer race
Shim S1 for tapered roller bearing outer race was discontinued as of gearbox manufacturing date 04 12 6.
Bearing seat for tapered roller bearing outer race has been adapted
l  Depth of seat for tapered roller bearing outer race with shim S1: dimension -a- = 16.2 mm
l  Depth of seat for tapered roller bearing outer race without shim S1: dimension -a- = 15.2 mm
  N39-10261

Servicing gearbox housing and clutch housing > < Removing and installing cover for gearbox housing, clutch housing, selector shaft with selector cover, input shaft, output shaft