audi Workshop Repair Guides

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Removing and installing input shaft, hollow shaft, pinion shaft and selector rods - exploded view > < Removing and installing gearbox cover and selector shaft - exploded view
Removing and installing 1st, 2nd and reverse gear - exploded view
   
Removing and installing 1st, 2nd and reverse gear - exploded view
  Note
t  Items 8 and 11 to 18 were modified on 1st and 2nd gear selector rod version with spring-loaded selector fork → Fig.. Refer to → Electronic parts catalogue “(ETKA)” to allocate components.
t  Selector gears should have an axial play of min. 0.10 mm after installing.
1 - Clutch unit
q   Removing and installing → Chapter
2 - Needle bearing
q   For reverse selector gear
3 - Inner ring for reverse gear
q   Installation position → Fig.
q   Renew if scored or if there are visible traces of wear
4 - Intermediate ring for reverse gear
q   Installation position → Fig.
q   Checking for wear → Fig.
5 - Synchro-ring for reverse gear
q   Installation position → Fig.
q   Checking for wear → Fig.
q   Renew if scored or if there are visible traces of wear
6 - Reverse selector gear
q   With locking collar for reverse gear
q   Assembling locking collar and reverse selector gear → Fig.
7 - Thrust washer
q   For 1st speed selector gear and reverse gear
8 - 1st speed selector gear
9 - Needle bearing
q   For 1st gear
10 - Needle bearing inner race
q   For 1st speed selector gear
11 - Inner ring for 1st gear
q   Installation position → Fig.
q   Checking for wear → Fig.
q   Renew if scored or if there are visible traces of wear
12 - Intermediate ring for 1st gear
q   Installation position → Fig.
q   Checking for wear → Fig.
13 - Synchro-ring for 1st gear
q   Installation position → Fig.
q   Checking for wear → Fig.
q   Renew if scored or if there are visible traces of wear
14 - Locking collar/synchronising hub for 1st and 2nd gear
q   Note correct installation position of locking collar → Fig.
q   Assembling locking collar/synchronising hub → Anchor
15 - Synchro-ring for 2nd gear
q   Installation position → Fig.
q   Checking for wear → Fig.
q   Renew if scored or if there are visible traces of wear
16 - Intermediate ring for 2nd gear
q   Installation position → Fig.
q   Checking for wear → Fig.
17 - Inner ring for 2nd gear
q   Installation position → Fig.
q   Checking for wear → Fig.
q   Renew if scored or if there are visible traces of wear
18 - 2nd speed selector gear
19 - Needle bearing
q   For 2nd gear
20 - Gearbox housing
q   Removing and installing input shaft, hollow shaft and pinion shaft → Chapter
21 - Bearing mounting
q   Supports bearings for input shaft and hollow shaft in gearbox cover
22 - Mounting for reverse shaft
q   Clip into bearing mounting → Item
23 - Reverse shaft
q   With support for reverse shaft
q   Assembling reverse shaft and support for reverse shaft → Fig.
24 - Needle bearing
q   For reverse gear wheel
25 - Reverse gear wheel
q   Installation position: teeth face mounting for reverse shaft
26 - Selector rod for 1st and 2nd gear
q   Installation position → Fig.
q   Only to be renewed complete with pinned selector fork for 1st and 2nd gear
q   Modification: with spring-loaded selector fork → Fig., allocate via → Electronic parts catalogue “ETKA”.
27 - Reverse gear selector rod
q   Installation position → Fig.
q   Only to be renewed complete with pinned selector fork for reverse gear

   
Assembling reverse shaft and support for reverse shaft
–  Insert O-ring -1- in circumferential groove -arrow A- on reverse shaft -2-.
–  Lubricate O-ring with gear oil and push reverse shaft into support for reverse shaft -3- (from side with chamfer -arrow B-).
Tapped hole -arrow C- must align with hole -arrow D-.
  A34-10188
Selector rod for 1st and 2nd gear with spring-loaded selector fork -arrow-
  A34-10199

Removing and installing input shaft, hollow shaft, pinion shaft and selector rods - exploded view > < Removing and installing gearbox cover and selector shaft - exploded view