audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing toothed belt > < Toothed belt drive - engine codes BKE, BPW, BRB, BRC
Toothed belt drive - exploded view
   
Toothed belt drive - exploded view
1 - 10 Nm + turn 90° further
q   Renew
2 - Vibration damper
q   With pulley for poly V-belt
q   Can only be installed in one position
3 - Toothed belt cover (bottom)
4 - 10 Nm
q   Apply locking fluid when installing; refer to → Electronic parts catalogue
5 - Toothed belt cover (centre)
6 - Toothed belt cover (top)
q   Engage carefully in centre toothed belt cover when installing
7 - Toothed belt
q   Check for wear
q   Before removing, mark direction of rotation with chalk or felt-tipped pen. If the belt runs in the opposite direction when it is refitted, this can cause breakage
q   Removing → Chapter
q   Installing (adjusting valve timing) → Anchor
8 - 20 Nm + turn 45° further
9 - Tensioning roller
10 - 25 Nm
11 - Camshaft sprocket
q   Mark installation position
12 - 100 Nm
q   Use counterhold tool -T10051- when loosening and tightening → Chapter „Removing and installing camshaft“
13 - Hub
q   With sender wheel for Hall sender -G40-
q   To remove, use puller -T10052- → Chapter „Removing and installing camshaft“
14 - 10 Nm
q   Apply locking fluid when installing; refer to → Electronic parts catalogue
15 - Toothed belt cover (rear)
q   To remove, take out coolant pump
q   When installing, engage carefully in front sealing flange
16 - Rubber grommet
q   Renew if damaged
17 - 25 Nm
18 - O-ring
q   Renew
19 - Coolant pump
q   Removing and installing → Chapter
20 - 15 Nm
21 - Idler roller
22 - Crankshaft sprocket
q   Contact surface between sprocket and crankshaft must be free of oil
q   Can only be installed in one position
23 - 120 Nm + turn 90° further
q   Renew
q   Do not lubricate with oil
q   Use counterhold tool -3415- when loosening and tightening → Chapter „Renewing crankshaft oil seal (pulley end)“
24 - 22 Nm
25 - 10 Nm
q   Apply locking fluid when installing; refer to → Electronic parts catalogue

   

Removing and installing toothed belt > < Toothed belt drive - engine codes BKE, BPW, BRB, BRC