audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Checking gear stick alignment > < Removing and installing short-travel shift mechanism
5-Speed Manual Gearbox 012/01W Front-wheel Drive
Servicing shift mechanism
Adjusting short-travel shift mechanism

Preconditions:

  • ◆ Perfect gear linkage operating and transfer elements.
  • ◆ Gear shift mechanism moves smoothly.
  • ◆ Gearbox, clutch and clutch mechanism must be in proper condition.
  • ◆ Gearbox in neutral.
  • ‒ Remove gear stick knob and cover.
 
A34-0170
  • ‒ → Remove noise insulation for shift mechanism housing -arrows-.
 
A34-0007
  • ‒ Measure distance between body and rear push rod (in shift mechanism).
    • ‒ → Specified value: Distance a = 37 mm

 
A34-0006
  • ‒ If this is not the case, adjust distance -a- as follows:
  • ‒ → Loosen push rod bolt -arrow 2-.
    • ‒ Rear push rod (in shift mechanism) should move freely in both directions on slide.
  • ‒ Set distance -a- by moving rear push rod (in shift mechanism).
  • ‒ Tighten push rod bolt to 23 Nm.
 
N34-0612
  • ‒ → Loosen ball housing nuts -arrow A- and -arrow B-.
  • ‒ Align ball housing (-Item 34-16) so that it is horizontal.
  • ‒ Tighten ball housing nuts: -arrow A- to 25 Nm and -arrow B- to 10 Nm.

 
N34-0613
  • ‒ → Loosen bolt for selector rod -arrow-.
    • ‒ Connection between selector rod and shift mechanism should move freely.
  • ‒ Align gear stick so that it is positioned slightly to the rear.
 
V34-2028
    • ‒ → Distance -a- between ball stop buffers and ball housing should be equal on both sides.
  • Hold gear stick in this position (second mechanic required).
  • Tighten selector rod bolt to 23 Nm.

Note:

The gear stick must remain in the same position while the bolt is being tightened.

Checking gear stick alignment > < Removing and installing short-travel shift mechanism