audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing speedometer sender -G22 and drive wheel for speedometer sender > < Optimised synchronisation for 1st and 2nd gear on gearboxes with gearbox code letters FZV, FZW and FZY (repair option for all 01
6-speed manual gearbox 01E Four-wheel drive
Replacing oil seal for flange shaft
Replacing oil seal for flange shaft
 
W00-0512

Special tools, testers and other items required

  • ◆ Drip tray V.A.G 1306

  • ◆ Fitting mandrel VW 195
 
W00-0124
 
W00-0154
  • ◆ Pressing-out lever VW 681

Removing

  • ● Gearbox fitted

Notes:

  • ◆ Fig. shows removal and installation of left oil seal.
  • ◆ Procedure is identical for left and right oil seal.
 
V39-1667
  • ‒ Unscrew heat shield.
  • ‒ Disconnect drive shaft.
  • ‒ Place drip tray in position.
  • ‒ Remove flange shaft (hold shaft in position with mandrel to stop it turning).
  • ‒ → Use pressing-out lever VW 681 to extract oil seal.
 
V39-1668

Installing

  • ‒ Lightly lubricate outer periphery of new oil seal.
  • ‒ Fill space between sealing lip and dust lip with sealing grease
    G 052 128 A1.
  • ‒ → Drive in flange shaft oil seal.
    • ‒ Standard press-in depth 5.5 mm
    • ‒ Service press-in depth 6.5 mm if using old flange shaft.
  • ‒ Install flange shaft.
  • ‒ Attach drive shaft to flange shaft.

=> Running Gear, Front-wheel Drive and Four-wheel Drive; Repair Group 40; Removing and installing drive shaft

  • ‒ Top up gear oil in manual gearbox and check oil level .

Tightening torques

Components

Nm

Flange shaft to gearbox

10 + 90°1)

    1)    90°corresponds to quarter turn

Removing and installing speedometer sender -G22 and drive wheel for speedometer sender > < Optimised synchronisation for 1st and 2nd gear on gearboxes with gearbox code letters FZV, FZW and FZY (repair option for all 01