Audi Workshop Service and Repair Manuals

Notes:

• ◆ The drive pinion does not need to be removed for removing and installing the differential
• ◆ With the exception of the differential and the cover for axle breather, all the components shown in the illustration can be removed with the gearbox installed.

• Bolt - 30 Nm
• Flange shaft
• ◆ Removing and installing
  => from Page 39-3
• Spring
• Thrust washer
• ◆ Installation position:
  Shoulder towards spring, tongue to tapered ring

• Tapered ring
• ◆ With grooves to secure thrust washer
• ◆ Installation position: Taper towards differential housing
• Securing clip
• ◆ Holds taper ring, thrust washer and spring in position when flange shaft is removed
• Oil seal for flange shaft
• ◆ Can be renewed with gearbox installed
• Drive gear
• ◆ For speedometer sender -G22
• ◆ Remove oil seal for flange shaft before removing and installing
• ◆ Install so that lugs on inner circumference face flange shaft; the taper faces differential

• Bolt - 25 Nm
• ◆ Apply sealant AMV 188 200 03 when installing
• ◆ Tighten in stages and diagonally
• Oil filler plug - 25 Nm
• ◆ Clean metal particles off magnet
• Speedometer sender -G22
• O-ring
• ◆ Renew
• Cover for differential
• ◆ When replacing, re-determine shim "S1" for crown wheel
  => from Page 39-92
• O-ring
• ◆ Renew
• ◆ Can be renewed with gearbox installed

• Differential
• ◆ Remove with gearbox removed
• ◆ Remove cover for differential and right drive flange to remove differential
• ◆ Dismantling and assembling
  
• ◆ The tapered ring has to be removed before installing differential
• ◆ Re-determine shims "S1", "S2" and also shims "S3" and "S4" (for drive pinion) after renewing differential
• Bolt - 10 Nm
• ◆ Apply sealant AMV 188 200 03 when installing
• Cover
• ◆ For axle breather

• Seal
• ◆ Renew
• Spring
• ◆ When differential is installed, pull in together with grooved ball bearing -Item 39-14
• Tapered ring
• ◆ Installation position: Stepped collar faces grooved ball bearing
• ◆ When differential is installed, pull in together with grooved ball bearing and spring
  
• Grooved ball bearing
• ◆ Removing and installing
  => from Page 39-13
• ◆ Remove before removing differential gearbox
• Circlip
• ◆ Lever out with screwdriver

• Sealing cap
• ◆ Renew
• ◆ To remove sealing cap, pierce with screwdriver and prise off
• ◆ Drive in with socket attachment 30 mm A/F
• Circlip
• Drive flange
• ◆ Removing and installing
  => from Page 39-8
• Oil seal for drive flange
• ◆ Removing and installing
  => from Page 39-8