Audi Workshop Service and Repair Manuals

Note:

Mark direction of ribbed belt with chalk or felt-tip pen prior to removal. Running a used belt in the opposite direction could destroy it. When installing belt, make sure it is properly seated on pulleys.

• Fan wheel
• ◆ for viscous fan
• ◆ Removing and installing=>Page 19-34
• 10 Nm
• ◆ Self-locking
• ◆ Replace

• Ribbed belt
• ◆ Removing and installing=>Page 13-23
• ◆ Check for wear
• 10 Nm + 1/4 turn (90 °)
• ◆ Replace
• Vibration damper
• ◆ With pulley for ribbed belt
• ◆ Can only be fitted in one position
• 25 Nm
• ◆ When installing, pay attention to O-ring -item 12-

• 25 Nm
• Lever
• ◆ For tensioning roller
• Spacer sleeve
• ◆ Pay attention to installation position
• ◆ Secured by O-ring -item 12-
• Tensioning roller
• 25 Nm
• O-ring
• ◆ Replace if damaged
• 25 Nm
• ◆ Self-locking
• ◆ Replace

• Alternator
• ◆ Removing:
• ‒ Disconnect battery earth strap-.
• ‒ Detach engine cover and noise insulation underneath.
• ‒ Slacken off ribbed belt and detach from alternator => Page 13-23.
• ‒ Remove viscous fan and place in radiator cowl.
• ‒ Unscrew wire from alternator.
• ‒ Disconnect connector, expose wire.
• ‒ Screw top and bottom bolts out of bracket.
• ‒ Remove alternator.
• ◆ To help align alternator on bracket, drive bush forr retaining screw back slightly

• Tensioning element
• ◆ For ribbed belt
• 25 Nm
• Dowel sleeve
• ◆ Check correct fit in bracket
• Holder
• ◆ For alternator, vane pump and viscous fan
• ◆ Removing- and installing=>Page 13-25
• 45 Nm
• ◆ Tightening sequence => Fig.13-15
• 45 Nm
• 25 Nm

• Bearings
• ◆ for viscous fan
• ◆ Removing and installing=>Page 19-36
• Pressure pipe
• Banjo bolt, 50 Nm
• Oil seal
• ◆ Replace
• Vane pump
• ◆ For power steering
• ◆ Removing and installing:

• Ribbed bolt- 28 Nm
• ◆ Replace

• Holder
• ◆ for tensioning element
• Pulley
• ◆ For vane pump
• ◆ Brace with mandrel to unbolt
• 25 Nm
• 25 Nm
• Pulley
• ◆ for viscous fan
• ◆ Removing and installing=>Page 19-34
• Viscous coupling
• ◆ Removing and installing=>Page 19-34

→ Fig.1    Tightening sequence of bracket for alternator, vane pump and viscous fan

Note:

When installing, pay attention to dowel sleeve at top right between bracket and cylinder block.

• ‒ Tighten bolts -1 ... 6- hand-tight.
• ‒ Tighten the bolts in the order as numbered -1 ... 6- to 45 Nm.