Audi Workshop Service and Repair Manuals

Special tools, testers and auxiliary equipment required

• ◆ V.A.G 1921

Removing

Vehicles ä 06.97:

• ‒ → Remove screw and detach air charge hose together with left air duct pipe -arrows-.

Vehicles 07.97 ä:

• ‒ Loosen left air intake hose on rear air duct pipe and move hose clear to one side.
• ‒ → Remove rear air duct pipe:
• ‒ Detach hose -1-.
• ‒ Unfasten hose clip -2-.
• ‒ Disconnect connectors -3- and -4-.
• ‒ Remove bolt -5-.
• ‒ Detach hose -6-.

• ‒ → Remove engine cover panel -arrows-.
• ‒ Drain coolant .

• ‒ → Remove left coolant hose from cylinder head and expansion tank -arrows- and move clear to one side.
• ‒ Release injection pump connector and detach from bracket.
• ‒ Move wiring harness connected to coolant pipe clear.

• ‒ → Disconnect hose -4- (going to oil cooler) from coolant pipe -2-.
• ‒ Disconnect hose -5- (going to heat exchanger) from coolant pipe.
• ‒ Detach coolant pipe from hose -1- going to coolant pump.
• ‒ Unbolt coolant pipe from oil filter bracket -3-.

Installing

Installation is carried out in the reverse order, when doing this note the following:

• ‒ Top up cooling system => Page 19-7.

Tightening torques