Audi Workshop Service and Repair Manuals

Note:

For repairs to the clutch:

=> 5-Speed manual gearbox 012, Front-wheel drive; Repair group 30; Servicing clutch

=> 5-Speed manual gearbox 01A; Repair group 30; Servicing clutch

• Oil seal
• ◆ To remove, remove sealing flange -Item 15-
• ◆ Install with 10-203
• ◆ Lightly oil sealing lip

• Woodruff key
• ◆ Ensure tight fit
• 25 Nm
• Front sealing flange
• ◆ Before fitting sump, apply a small amount of sealant
  "AMV 174 004 01"to sealing points between sealing flange and cylinder block
• Gasket
• ◆ Renew
• Cylinder block
• ◆ Removing and installing crankshaft
• ◆ Dismantling and assembling pistons and conrods
  => Page 13-71

• Securing bolt for dual-mass flywheel or drive plate
• ◆ Renew
• ◆ Tightening torque for dual-mass flywheel: 60 Nm + 1/2 turn (180°) further
• ◆ Tightening torque for drive plate (vehicles with automatic gearbox): 60 Nm + 1/4 turn. (90°) further
• Dual-mass flywheel/drive plate
• ◆ Removing and installing dual-mass flywheel
• ◆ Removing and installing drive plate

• Intermediate plate
• ◆ Must be located on dowel sleeves
• ◆ Do not damage/bend when assembling
• 10 Nm
• Rear sealing flange
• ◆ With oil seal
• ◆ Only renew complete
• ◆ Lightly oil sealing lip of oil seal
• ◆ Before fitting sump, apply a small amount of sealant
  "AMV 174 004 01"to sealing points between sealing flange and cylinder block
• Oil seal
• ◆ Renewing => Page 13-57

• Intermediate shaft
• ◆ Axial clearance max. 0.25 mm
• O ring
• ◆ Renew
• Sealing flange for intermediate shaft