audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Testing voltage supply for diesel direct injection system > < Wiring and component check with test box V.A.G 1598/31
TDI® diesel direct injection and glow plug system (4-cyl. unit injector)
Servicing diesel direct injection system
Renewing engine control unit

Note:

When the engine control unit is disconnected the learned values are erased but the contents of the fault memory remain intact.

 
W00-0706

Special tools and workshop equipment required

  • ◆ VAS 5051 and VAS 5051/1
 
A01-0121

Removing

  • ‒ Connect the vehicle diagnostic, testing and information system VAS 5051 => Page 01-2, and select the vehicle system "01 - Engine electronics" from the menu. When doing this the ignition must be on.

→ Display on VAS 5051:

  •     1 -    Control unit identification of engine control unit => Page 01-5
  •     2 -    Control unit identification of immobiliser => Page 01-5
  • ‒ Always start by calling up and printing out the control unit identification.
  • ‒ Check the coding against the list of coding variants => Page 01-72.
  • ‒ Switch off ignition.
 
A20-0564
  • ‒ → Remove rubber seal from plenum chamber in direction of arrow-.
  • ‒ Remove plenum chamber cover -1- from the front.

 
A10-0761
  • ‒ → Remove cover for electronics box in plenum chamber -arrows-.
 
N28-0123
  • ‒ → Carefully lever off the retainer bar with a screwdriver -arrow-.

 
A10-0762
  • ‒ → Release retainer catch -arrows- and unplug connectors -1- and -2- from control unit.
  • ‒ Take out engine control unit.

Installing

Install in reverse sequence; note the following points:

Note:

After installing the new engine control unit the following operations must be performed:

  • ‒ Interrogate and if necessary erase the fault memory => Page 01-7.
  • ‒ Check the notes on coding new engine control units => Page 01-72.
  • ‒ On vehicles with cruise control (identifiable by controls on steering column), activate the cruise control via the engine control unit => Page 23-95.
  • ‒ Perform adaption of immobilizer to engine control unit.

=> Electrical system; Repair group 01

Testing voltage supply for diesel direct injection system > < Wiring and component check with test box V.A.G 1598/31