audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Testing unit injector solenoid valves > < Testing intake manifold flap change-over function
TDI® diesel direct injection and glow plug system (4-cyl. unit injector)
Servicing diesel direct injection system
Servicing unit injector
 
N23-0307

Notes:

  • ◆ Observe rules for cleanliness
    =>Page 23-3.
  • ◆ Always renew seals and gaskets.
  • 20 Nm + 1/4 turn (90°) further
    • ◆ Renew
  • Rocker arm shaft
    • ◆ With rocker arm
    • ◆ Removing and installing =>Page 23-26, Removing and installing unit injector
  • Lock nut
 
N23-0307
  • Adjustment screw
    • ◆ Removing and installing
      =>Page 23-26
    • ◆ Grease contact surface to unit injector ball pin with G 000 100 grease
    • ◆ Renew if there are signs of wear and when fitting a new unit injector
  • Unit injector
    • ◆ Removing and installing
      =>Page 23-26
    • ◆ Check ball pin for signs of wear, replace if necessary
    • ◆ Grease contact surface to adjustment screw with G 000 100 grease
  • O-Ring
    • ◆ Renew
      =>Page 23-34
 
N23-0307
  • O-Ring
    • ◆ Renew
      =>Page 23-34
  • O-Ring
    • ◆ Renew
      =>Page 23-34
  • Heat insulation seal
    • ◆ Renew
      =>Page 23-34
  • Circlip
  • Cylinder head
  • Tensioning block
  • 12 Nm + 3/4 turn (270 °) further
    • ◆ Renew

Testing unit injector solenoid valves > < Testing intake manifold flap change-over function