Audi Workshop Service and Repair Manuals

• ‒ Pay attention to general information .

Special tools and workshop equipment required

• ◆ 3094 Hose clamps
• ◆ 3204 Mandrel
• ◆ 3369 Front end service positioner
• ◆ V.A.G 1275 Hose clamp pliers
• ◆ V.A.G 1331 Torque wrench
• ◆ V.A.G 1332 Torque wrench
• ◆ V.A.G 1590 Gripping wrench

Exploded view

Notes:

• ◆ Replace sealing rings.
• ◆ Do not re-use hydraulic fluid drained off.
• ◆ Hydraulic fluid: Part no. G 002 000

• Vane pump bracket
• ◆ Assignment

=> Parts List

• Hexagon socket-head bolt, 20Nm
• ◆ For attaching vane pump to bracket
• Sealing rings
• ◆ Diameter 16 x 22
• ◆ Always replace
• Banjo bolt, 50 Nm
• Pressure pipe

• Suction hose
• ◆ Mark -P- must be aligned with seam at pump
• Clamp
• ◆ Tension using V.A.G 1275
• ◆ Always replace
• Vane pump
• ◆ Fill with fluid before installing =>Note, Page 48-62
• ◆ Removing and installing
  => Page 48-104
• ◆ Checking delivery pressure
  => Page 48-85
• Pulley
• ◆ Provide support with gripping wrench V.A.G 1590 when slackening off and tightening
• Hexagon socket-head bolt, 25Nm
• Ribbed belt
• Hexagon socket-head bolt, 20Nm

Removing

• ‒ Remove bumper.

=> General Body Repairs, Exterior; Repair Group 63; Front Bumper

• ‒ Move lock carrier to service position.

=> General Body Repairs, Exterior; Repair Group 50; Front Body

• ‒ Remove noise insulation.
• ‒ Remove ribbed belt.

=> Engine, Mechanics; Repair Group 13; Dismantling and assembling engine

This operation only applies to vehicles with 4-cyl. petrol engines

• ‒ Unscrew V-belt pulley of coolant pump.

=> 4-cyl. Engine, Mechanics; Repair Group 19; Removing and installing cooling system components

• ‒ Detach V-belt.
• ‒ → Unscrew vane pump pulley.

It may be necessary to file down corners of gripping wrench -V.A.G 1590-.

All vehicles with 4-cyl. engines (continued)

• ‒ → Pinch off suction and return pipe with hose clamps -3094-.
• ‒ Place drip tray in position.

This operation only applies to vehicles up to MY '97

• ‒ → Detach hose clamp -1- from suction pipe.
• ‒ Detach suction pipe, press out of retainer and lay aside.
• ‒ Unscrew pressure hose -2- (22 mm).
• ‒ Seal off pressure pipe with a plastic bag or the like.

This operation only applies to vehicles as of MY '97 with new vane pump

• ‒ → Detach hose clamp from suction pipe -1-.
• ‒ Detach and lay aside suction pipe.
• ‒ Unscrew expansion hose -2-.
• ‒ Seal off pressure pipe with a plastic bag or the like.

All vehicles with 4-cyl. engines (continued)

• ‒ → Unscrew hexagon bolts -1- and hexagon socket-head bolt -2-.
• ‒ Take out pump.

Installing

• ‒ Fill vane pump with hydraulic fluid.

• Pour in fluid at pump suction connection.

• ‒ Turn hub by hand until fluid emerges from delivery end.

• ◆ Clean areas in engine compartment contaminated with fluid.

• ‒ Install vane pump.
• ‒ → Tighten bolts -1- and -2- to 20 Nm.

This operation only applies to vehicles up to MY '97

• ‒ Fit new sealing rings on banjo bolt.
• ‒ → Tighten banjo bolt for pressure hose -2- to 50 Nm.
• ‒ Fit suction pipe.

This operation only applies to vehicles as of MY '97 with new vane pump

• ‒ Fit new sealing rings on banjo bolt.
• ‒ → Tighten banjo bolt for pressure hose -2- to 50 Nm.
• ‒ Fit suction hose -1-.
• ‒ Mark -P- at suction hose must be aligned with seam at pump.

All vehicles with 4-cyl. engines (continued)

• ‒ Detach hose clamps -3094-.

• ‒ → Tighten hexagon socket-head bolts of pulleys for coolant/vane pump to 25 Nm.
• ‒ Fit impeller at viscous fan coupling (10 Nm).

• ‒ Fit ribbed belt.

=> Engine, Mechanics; Repair Group 13; Dismantling and assembling engine

When installing belt, make sure it is properly seated in pulleys.

• ‒ Attach lock carrier.

=> General Body Repairs, Exterior; Repair Group 50; Front Body; Lock carrier service position

• ‒ Fit bumper.

• ‒ Install noise insulation.
• ‒ Fill with hydraulic fluid G 002 000.
• ‒ Start engine and check belt running.
• ‒ Check hydraulic fluid level .
• ‒ Bleed steering system .
• ‒ Check steering system for leaks .