audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Installing engine > < Removing engine
Separating engine from manual gearbox
Separating engine from manual gearbox
Special tools and workshop equipment required
t  Support set for Audi -VAS 6131/10-, supplementary set -VAS 6131/11- and -VAS 6131/12-
   
Procedure
l  Engine/gearbox assembly removed and secured to scissor-type assembly platform -VAS 6131 A-
–  Screw down spindles of support elements from -VAS 6131/10- (left and right) at subframe as far as possible.
–  Remove locating lugs from spindles.
–  Remove subframe to the side.
–  Unscrew the two base plates for support elements (for subframe) on scissor-type assembly platform -VAS 6131 A-.
  A10-10133
–  Set up scissor-type assembly platform -VAS 6131 A- with support set for Audi -VAS 6131/10-, support set -VAS 6131/11- and supplementary set -VAS 6131/12- as follows:
  A10-1764
Platform coordinatesParts of support set for Audi -VAS 6131/10-, support set -VAS 6131/11- and supplementary set -VAS 6131/12-
B3 1)/10-1/10-4/10-5/10-11
F3 1)/10-1/10-4/10-5/10-11
B7/10-1/10-4/10-5/12-1
F7/10-1/10-4/10-5/10-12
C10/10-1/10-4/10-5/10-10
F10/10-1/10-4/10-5/11-3
C15 1)/10-1/10-3/10-5/10-7
F15 1)/10-1/10-3/10-5/10-7
l  1) Support elements remain unchanged.

   
–  Position support elements from -VAS 6131/10- and -VAS 6131/12- on left side of engine/gearbox assembly, as shown in illustration.
  A10-10332
–  Place support elements from -VAS 6131/10- and -VAS 6131/11- at right of engine/gearbox assembly, as shown in illustration.
–  Turn spindles for the support elements upwards until all locating lugs make contact with the mounting points.
–  Tighten base plates for support elements to 20 Nm on scissor-type assembly platform -VAS 6131 A-.
  A10-10226
–  Remove heat shield for turbocharger -arrows-.
  A26-10011
–  If fitted: unplug electrical connector -arrow- for Lambda probe -G39- and move wiring clear.
  A10-10180
–  Unscrew nuts -arrows- and remove starter catalytic converter.
  A26-10012
–  Unplug electrical connector -arrow- for engine speed sender -G28- and move wiring clear.
  A10-10333
–  Unplug electrical connector -arrow- for reversing light switch -F4- on right side of gearbox.
  A34-0497
–  Detach electrical wires -2- and -3- at starter.
–  Unscrew bolt -1- and nut -4- and remove starter.
  A27-10029
–  Remove engine/gearbox securing bolts -3 ... 10-.
  A10-10069
–  Loosen clamping bolts -1- on sides of scissor-type assembly platform -VAS 6131 A- and pull rear section of platform together with gearbox towards rear -arrow-.
  A10-1800

Installing engine > < Removing engine