audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing intake manifold with fuel rail > < Intake manifold - exploded view
Fuel rail - exploded view
   
Fuel rail - exploded view
1 - Radial compensation element
q   Renew if damaged
2 - Injector
q   With combustion chamber ring seal (teflon ring seal): always renew
q   Renew O-rings
q   Ensure correct installation position.
q   Removing and installing → Chapter
3 - Support ring
4 - Fuel rail
q   Removing and installing → Chapter
5 - Fuel pressure sender -G247-
q   22 Nm
q   Tighten connecting piece to 30 Nm
6 - Fuel pressure sender for low pressure -G410-
q   15 Nm
7 - Fuel pressure regulating valve -N276-
8 - Mechanical single-plunger high-pressure pump
q   With fuel pressure regulating valve -N276- and fuel pressure sender, low pressure -G410-
q   An electric fuel pump (fitted in fuel tank) supplies fuel to the mechanical high-pressure pump at a pressure of approx. 6 bar.
q   When installing the high-pressure fuel pump, it is essential to ensure that no dirt enters the fuel system.
q   The fuel system must not be under pressure when installing the high-pressure pump; procedure for reducing fuel pressure → Chapter
q   Fuel pipes must be free of tension when installed.
q   Removing and installing → Chapter
9 - Activated charcoal filter solenoid valve 1 -N80-
10 - Throttle valve module -J338-, throttle valve drive (electric throttle operation) -G186-
q   With throttle valve drive angle sender 1 -G187- and throttle valve drive angle sender 2 -G188-
q   After the throttle valve module -J338- has been renewed, it must be adapted to the engine control unit -J623- (Basic setting, Display group 60), see “Guided Fault Finding”.
11 - Intake air temperature sender 2 -G299-
q   Tighten to 5 Nm
12 - Bolts for intake manifold
q   9 Nm
13 - Intake manifold
q   Removing and installing → Chapter
q   After the intake manifold has been removed or renewed, intake manifold flap potentiometer -G336- (item 10) must be adapted to the engine control unit -J623-, see vehicle diagnostic and service information system -VAS 5052 A-, “Guided Function”

   

Removing and installing intake manifold with fuel rail > < Intake manifold - exploded view