audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing injectors > < Checking return flow rate of injectors at starter cranking speed
Checking for injectors sticking open
Checking for injectors sticking open
Special tools and workshop equipment required
   
t  Torque wrench -V.A.G 1331-
  W00-0427
t  Ratchet -V.A.G 1331/1-
  W00-10045
t  Open end spanner insert, AF 17 -V.A.G 1331/6-
  W00-1126
t  Socket -T40055-
t  Screw plug -T40204-
  WARNING
t  Always read rules for cleanliness and instructions for working on fuel system → Chapter.
t  Follow these instructions and rules for cleanliness before starting work and while working on the fuel system.
–  Erase event memory of engine control unit.
–  Remove engine cover panel → Chapter.
–  Clean all connections (with commercial cleaning solution or similar) before removing.
  Note
t  Make sure all parts are clean; no dirt must be allowed to enter the fuel system.
t  Check all cylinders in turn.
–  Dry all components after cleaning.
Start with cylinder No. 1.
–  Unscrew union nut at fuel rail for cylinder 1 and also loosen union nut on injector slightly using socket -T40055-. Seal off open connection on injector pipe.
–  Plug open connection using plug -T40204-.
–  The electrical connector of the relevant injector must remain connected.
–  Erase all entries in the event memory.
–  Perform test drive.
  Note
t  The fault „positive control deviation“ should no longer be indicated when the defective injector has been located.
t  Other fault messages may possibly be stored in the memory. These result from previous steps and can be disregarded.
–  Interrogate event memory after road-testing vehicle. If a fault relating to „positive control deviation“ is still being indicated, repeat the above steps for all fuel rail connections until the fault is no longer indicated after the road test.
Observe all instructions for connecting injector pipes.
–  Lubricate threads of union nuts with fuel.
–  Hand-tighten union nuts on high-pressure pipes. Make sure that connections are not under tension.
–  Install high-pressure pipes → Chapter.
  W00-10099

Removing and installing injectors > < Checking return flow rate of injectors at starter cranking speed