A5
Servicing gearbox housing |
Special tools and workshop equipment required |
t | Drift sleeve -VW 244 B- |
t | Multi-purpose tool -VW 771- |
t | Mandrel -30 - 505- |
t | Drift sleeve -40 - 20- |
t | -1-Internal puller -Kukko 21/3- |
t | Lubricating paste -G 000 150- |
Note
t | At present there is no provision for dismantling and assembling the differential. |
t | At present there is no provision for removing and installing the pinion shaft. |
t | At present there is no provision for adjusting the pinion shaft and crown wheel. |
t | Replacement: renew gearbox housing together with installed pinion shaft and differential. |
1 - | Intermediate piece |
q | Renew if damaged |
2 - | Ball-head pin |
q | 25 Nm |
q | Grease bearing surface for clutch release lever with lubricating paste -G 000 150- |
3 - | Cap |
q | For gearbox breather |
4 - | Breather pipe |
q | Installation depth → Fig. |
q | Clip in cap for gearbox breather |
5 - | Oil seal |
q | For flange shaft (left-side) |
q | Removing and installing → Chapter |
6 - | Differential |
q | Can currently only be renewed together with gearbox housing and pinion shaft |
Note
Differential bevel gears cannot be removed and installed |
7 - | O-ring |
q | Always renew |
q | Lubricate with gear oil |
8 - | Cover for final drive |
q | Renewing → Chapter |
9 - | Bolt |
q | 20 Nm and then turn 90° further |
q | Steel bolts (M8; 38 mm long) |
q | 10x |
10 - | Flange shaft (right-side) |
q | With circlip |
q | Removing and installing → Chapter |
11 - | Oil seal |
q | For flange shaft (right-side) |
q | Removing and installing → Chapter |
12 - | Oil collector |
13 - | Pinion shaft |
q | Can currently only be renewed together with gearbox housing and differential |
14 - | Bearing bush |
q | For selector plate / selector fork |
q | 3x |
q | Removing → Fig. |
q | Installing → Fig. |
15 - | Ball bearing |
q | For output shaft |
q | Driving out → Fig. |
q | Driving in → Fig. |
16 - | Circlip |
q | Installation position → Fig. |
17 - | Circlip |
q | Installation position → Fig. |
18 - | Ball bearing |
q | For input shaft |
q | Driving out → Fig. |
q | Driving in → Fig. |
19 - | Magnet |
q | Clean |
20 - | Oil drain plug |
q | 45 Nm |
21 - | Gearbox housing |
q | Can currently only be renewed together with differential and pinion shaft |
|
|
|
|
|
|
|