Express 3500 V8-6.6L DSL Turbo (2008)
Evaporative Emissions System: Technician Safety Information
Fuel and Evaporative Emission Pipe Caution
Fuel and Evaporative Emission Pipe Caution
Caution: In order to reduce the risk of fire and personal injury observe the following items:
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Replace all nylon fuel pipes that are nicked, scratched or damaged during installation, do not attempt to repair the sections of the nylon fuel pipes
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Do not hammer directly on the fuel harness body clips when installing new fuel pipes. Damage to the nylon pipes may result in a fuel leak.
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Always cover nylon vapor pipes with a wet towel before using a torch near them. Also, never expose the vehicle to temperatures higher than 115°
C (239°F) for more than one hour, or more than 90°C (194°F) for any extended period.
*
Apply a few drops of clean engine oil to the male pipe ends before connecting fuel pipe fittings. This will ensure proper reconnection and prevent
a possible fuel leak. (During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not
lubricated.)
Damaged Evaporative Emission Hoses Notice
Damaged Evaporative Emission Hoses Notice
Notice: Do Not attempt to repair the EVAP pipes or the connecting hoses. Replace the damaged EVAP pipes or the connecting hoses are damaged. If
the nylon EVAP pipe becomes kinked and cannot be straightened, it must be replaced.
Fuel Vapors in Evaporative Emission Components Caution
Fuel Vapors in Evaporative Emission Components Caution
Caution: Do not breathe the air through the EVAP component tubes or hoses. The fuel vapors inside the EVAP components may cause personal injury.