Caliber L4-2.4L (2009)
Refrigerant: Service and Repair
Refrigerant System - Charge
REFRIGERANT SYSTEM CHARGE
WARNING: Refer to the applicable warnings and cautions for this system before performing the following operation See: Service
Precautions/Warning and See: Service Precautions/Caution . Failure to follow these instructions may result in possible serious or
fatal injury.
NOTE: The Underhood HVAC Specification Label contains the refrigerant fill specification of the vehicle being serviced.
After all refrigerant system leaks have been repaired and the refrigerant system has been evacuated, a refrigerant charge can be injected into the system.
Use an R-134a refrigerant recovery/recycling/charging station (1) that meets SAE Standard J2788 to charge the refrigerant system with R-134a
refrigerant. See the operating instructions supplied by the equipment manufacturer for proper care and use of this equipment.
CHARGING PROCEDURE
CAUTION: A small amount of refrigerant oil is removed from the A/C system each time the refrigerant system is recovered and evacuated.
Before charging the A/C system, you MUST replenish any oil lost during the recovery process. See the equipment manufacturer
instructions for more information.
1. Evacuate the refrigerant system See: Service and Repair/Refrigerant System Evacuate.
2. A manifold gauge set and an R-134a refrigerant recovery/recycling/charging station that meets SAE standard J2788 should be connected to the
refrigerant system.
3. Measure the proper amount of refrigerant and heat it to 52° C (125° F) with the charging station See: Specifications/Capacity Specifications. See
the operating instructions supplied by the equipment manufacturer for proper use of this equipment.
4. Open both the suction and discharge valves, then open the charge valve to allow the heated refrigerant to flow into the system.
5. When the transfer of refrigerant has stopped, close both the suction and discharge valves.
6. If all of the refrigerant charge did not transfer from the dispensing device, open all of the windows in the vehicle and set the heating-A/C system
controls so that the A/C compressor is operating and the blower motor is running at its lowest speed setting. Run the engine at a steady high idle
(about 1400 rpm).
7. Open the low-side valve to allow the remaining refrigerant to transfer to the refrigerant system.
WARNING: Take care not to open the discharge (high pressure) valve at this time. Failure to follow this warning may result in possible serious
or fatal injury.
8. Disconnect the charging station and manifold gauge set from the refrigerant system service ports.
9. Reinstall the caps onto the refrigerant system service ports.
