Grand Caravan V6-3.3L VIN R (2005)
35.
Match the new harness connector wires to the existing vehicle harness as follows:
a.
For the right (passenger side) sensor, match the new harness connector wire colors to the same color wire on the existing vehicle wire
harness.
b.
For the left (driver side) sensor, match the new harness connector wire colors to the same tracer stripe color wire on the existing vehicle wire
harness.
CAUTION:
Ensure wire color/polarity is correct. Incorrect wire color/polarity will cause illumination of the airbag warning lamp.
36.
Insert the matched bare wires through the crimp connector from opposite ends. Crimp the connections using #10042 wire splice crimp tool.
37.
Solder the crimped connection using only rosin-core solder.
38.
Center heat shrink tubing over the connection and heat with a heat gun until tubing is tight and sealant is witnessed at the ends (Fig 7).
CAUTION:
Use only the sealant lined heat shrink tube supplied in wiring kit above. Use of electrical tape or non-sealant lined heat shrink tube may cause circuit
failure.
39.
Apply a small amount of dielectric grease, p/n J81 26688 to the airbag sensor connector end. Using a finger, force the grease into the terminal
connections of the airbag sensor connector.
40.
Connect the harness connectors to both front airbag sensors.
41.
Has the fascia been removed?
a.
Yes >>> Proceed to Step # 42.
b.
No >>> Proceed to Step # 49.
42.
Position the front fascia onto the vehicle.
43.
Install the right and left upper fascia bolts, tighten to 5 Nm (50 in lb).
44.
Install the right and left horizontal nuts that fasten the front fascia to the lip of the front fender and tighten to 7 Nm (60 in lb).
45.
Install the two vertical screws that secure the front fascia to the front fenders.
46.
Install the two screws that secure the right and left wheelhouse shield to the front fascia.
