Intrepid V6-3.5L VIN K (2003)
Power Steering Pump: Service and Repair
Power Steering Pump Pulley
PUMP PULLEY REMOVAL
CAUTION: When mounting the power steering pump in the vise do not clamp the pump in the vise by the body of the power steering pump.
1. Mount the power steering pump in a vise using the mounting bosses for the power steering pump.
NOTE: Do not press or hammer on the shaft of the power steering pump in an attempt to remove the pulley. This will damage the internal
components of the power steering pump.
2. Remove the power steering pump pulley from the power steering pump shaft using Puller, Special Tool C-4333.
PUMP PULLEY INSTALLATION
NOTE: Do not press or hammer on the shaft of the power steering pump in an attempt to install the pulley. This will damage the internal components
of the power steering pump.
1. Place the power steering pump pulley on the end of the power steering pump shaft. Make sure the pulley is installed squarely on the end of the
shaft.
CAUTION: When installing the pulley on the power steering pump, Spacer, Special Tool 6936, MUST be used. The spacer provides for the
correct pulley location on the power steering pump to provide correct accessory drive belt alignment. The alignment is critical in controlling
accessory drive belt noise. It also prevents the pulley from contacting the power steering pump when it is installed, causing power steering pump
or pulley damage.
