RAM 2500 Truck 4WD V8-5.7L VIN D (2005)
1. Position the recirculation-air door (1) into the air inlet housing (2).
CAUTION: Make sure that the recirculation-air door pivot shaft is properly seated in the pivot seat located in the air inlet housing.
2. Align the actuator coupler (3) with the recirculation-air door pivot shaft and install the coupler until the coupler retaining tabs are fully engaged to
the air inlet housing. Be sure to install the coupler with the coupler arm located between the two stop tabs on the air inlet housing.
3. Install the two foam insulators (2) into the air inlet housing (1).
4. Install the air inlet housing onto the HVAC housing.
HVAC Housing
DISASSEMBLY
NOTE: The HVAC housing must be removed from the vehicle and disassembled for service of the A/C evaporator, evaporator temperature sensor,
mode-air and blend-air doors.
