Sprinter 2500 V6-3.0L DSL Turbo VIN 45 (2007)
Evaporator Core: Service and Repair
Rear A/C Evaporator - Removal
REMOVAL
WARNING: Review safety precautions and warnings before performing this procedure. Failure to follow the warnings and cautions may
result in serious or fatal injury.
1. Disconnect and isolate the negative battery cable.
2. Recover the refrigerant from the rear refrigerant system.
3. Remove the rear A/C expansion valve.
4. Remove the screws that secure the rear condenser cover to the top of the vehicle and remove the cover.
5. Remove the nut and bolt (4) that secure the rear A/C suction line (1) to the rear condenser cover bracket (2).
6. Remove the four bolts (3) that secure the rear condenser cover bracket to the rear condenser bracket (5) and remove the cover bracket.
7. Remove the screws (1) that secure the rear evaporator cover and insulator (2) to the top of the vehicle and remove the cover and insulator.
8. Disengage the rear evaporator temperature sensor (3) from the rear evaporator housing and position the sensor out of the way.
9. Remove the screws (6) that secure the evaporator retaining bracket (5) to the rear evaporator housing.
10. Carefully remove the rear A/C evaporator (4) out of top of the rear evaporator housing.
