Sprinter 3500 L5-2.7L DSL Turbo (2004)
Seat Belt Buckle: Service and Repair
Seat Belt Buckle - Front Seat
REMOVAL
WARNING: TO AVOID PERSONAL INJURY OR DEATH, DURING AND FOLLOWING ANY SEAT BELT SERVICE, CAREFULLY
INSPECT ALL SEAT BELTS, BUCKLES, MOUNTING HARDWARE, RETRACTORS, AND ANCHORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN ANY BELT THAT IS
TWISTED. TIGHTEN ANY LOOSE FASTENERS. REPLACE ANY BELT THAT HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A BENT OR DAMAGED LATCH PLATE OR ANCHOR PLATE. NEVER ATTEMPT
TO REPAIR A SEAT BELT COMPONENT. ALWAYS REPLACE DAMAGED OR FAULTY SEAT BELT COMPONENTS WITH THE
CORRECT, NEW AND UNUSED REPLACEMENT PARTS LISTED IN THE DAIMLERCHRYSLER MOPAR PARTS CATALOG.
1. On the driver side only, move the seat to its most forward position for easiest access to the seat belt switch pigtail wire and connector.
Front Seat Belt Buckle Remove/Install
2. On the driver side only, remove the wire ties that secure the seat belt switch pigtail wire to the seat frame.
3. On the driver side only, pull the seat belt switch pigtail wire out through the clearance hole in the seat riser cover far enough to access and
disconnect the pigtail wire from the vehicle wire harness.
4. If the vehicle is so equipped, unsnap and remove the plastic cover from the screw that secures the front seat belt buckle lower anchor to the
inboard side of the seat frame.
5. Remove the screw that secures the front seat belt buckle lower anchor to the inboard side of the seat frame.
6. Remove the front seat belt buckle from the inboard side of the front seat frame.
INSTALLATION
1. Position the front seat belt buckle to the inboard side of the front seat frame.
2. Install and tighten the screw that secures the front seat belt buckle lower anchor to the inboard side of the front seat frame. Tighten the screw to 35
Nm (26 ft. lbs.).
3. If the vehicle is so equipped, snap the plastic cover over the screw that secures the front seat belt buckle lower anchor to the inboard side of the
seat frame.
4. On the driver side only, reconnect the seat belt switch pigtail wire to the vehicle wire harness and push the joined connectors through the clearance
hole in the seat riser cover.
5. On the driver side only, route and secure the seat belt switch pigtail wire to the seat frame with wire ties.