Windstar 1995 (10.1994-07.2000) Workshop Manual Manual Pages - Full Index

Windstar 1995 (10.1994-07.2000) Workshop Manual

• Mechanical Repairs
  • 1 General Information
    • 100 Service Information
      • 100-02 Jacking and Lifting
        • Description and Operation
          • 100-02 Jacking and Lifting|Jacking
      • 100-04 Noise, Vibration and Harshness
        • Description and Operation
          • Noise, Vibration and Harshness (NVH)
          • General Procedures
            • Powertrain-Drivetrain Mount Neutralizing
            • Exhaust System Neutralizing
  • 2 Chassis
    • 204 Suspension
      • 204-00 Suspension System - General Information
        • 204-00 Suspension System - General Information|Specifications
        • General Procedures
          • Wheel Bearing Inspection
      • 204-01 Front Suspension
        • 204-01 Front Suspension|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Front Suspension
            • Removal and Installation
              • Wheel Studs
              • Stabilizer Bar and Link
              • Lower Arm
          • Front Suspension
      • 204-02 Rear Suspension
        • Diagnosis and Testing
          • Rear Suspension
          • Removal and Installation
            • Wheel Studs
        • 204-02 Rear Suspension|Specifications
      • 204-04 Wheels and Tires
        • 204-04 Wheels and Tires|Specifications
    • 205 Driveline
      • 205-04 Front Drive Halfshafts
        • Description and Operation
          • Front Drive Halfshafts
          • Diagnosis and Testing
            • Front Drive Halfshafts
        • 205-04 Front Drive Halfshafts|Specifications
    • 206 Brake System
      • 206-00 Brake System - General Information
        • General Procedures
          • Hydraulic Leak Check
        • 206-00 Brake System - General Information|Specifications
      • 206-03 Front Disc Brake
        • Description and Operation
          • Front Disc Brake
          • Diagnosis and Testing
            • Front Disc Brake
            • Removal and Installation
              • Brake Pads
              • Brake Caliper
              • Brake Caliper Anchor Plate
        • 206-03 Front Disc Brake|Specifications
      • 206-04 Rear Disc Brake
        • 206-04 Rear Disc Brake|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Rear Disc Brake
            • Removal and Installation
              • Brake Disc
              • Brake Disc Shield
          • Rear Disc Brake
      • 206-05 Parking Brake and Actuation
        • Diagnosis and Testing
          • Parking Brake
        • 206-05 Parking Brake and Actuation|Specifications
      • 206-06 Hydraulic Brake Actuation
        • Diagnosis and Testing
          • Hydraulic Brake Actuation
        • 206-06 Hydraulic Brake Actuation|Specifications
      • 206-07 Power Brake Actuation
        • Description and Operation
          • Brake Booster
          • Diagnosis and Testing
            • Power Brake System
            • Removal and Installation
              • Brake Booster
        • 206-07 Power Brake Actuation|Specifications
      • 206-09 Anti-Lock Control - Traction Control
        • 206-09 Anti-Lock Control - Traction Control|Specifications
        • Description and Operation
          • Anti-Lock Control - Traction Control
          • Removal and Installation
            • Hydraulic Control Unit (HCU)
            • Anti-Lock Brake System (ABS) Module
            • Rear Wheel Speed Sensor
            • Front Wheel Speed Sensor
    • 211 Steering System
      • 211-00 Steering System - General Information
        • Description and Operation
          • Steering System
          • General Procedures
            • Power Steering System Flushing
            • Power Steering System Purging
            • Power Steering System Filling
        • 211-00 Steering System - General Information|Specifications
      • 211-04 Steering Column
        • Description and Operation
          • Steering Column
          • Diagnosis and Testing
            • Steering Column
            • Removal and Installation
              • Steering Column Shaft
              • Steering Column Coupling
        • 211-04 Steering Column|Specifications
      • 211-05 Steering Column Switches
        • 211-05 Steering Column Switches|Specifications
        • Description and Operation
          • Steering Column Switches
          • Removal and Installation
            • Steering Column Multifunction Switch
  • 3 Powertrain
    • 303 Engine
      • 303-00 Engine System - General Information
        • Description and Operation
          • 303-00 Engine System - General Information|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Sprockets
              • Rocker Arm Cleaning
              • Rocker Arm Inspection
              • Push Rod Cleaning
              • Push Rod Inspection
              • Camshaft Bearing Journal Diameter
              • Camshaft Bearing Journal Clearance - Plastigage Method
              • Camshaft Bearing Journal Clearance - Micrometer Method - 4.6L
              • Camshaft End Play - 4.6L
              • Camshaft End Play - 4.0L
              • Camshaft Surface Inspection
              • Camshaft Runout
              • Camshaft Lobe Lift
              • Crankshaft Main Bearing Journal Taper
              • Crankshaft Main Bearing Journal Diameter
              • Crankshaft End Play
              • Crankshaft Main Bearing Journal Clearance
              • Crankshaft Runout
              • Cylinder Bore Taper
              • Crankshaft Connecting Rod Journal Taper
              • Cylinder Bore Out-of-Round
              • Piston Pin to Bore Diameter
              • Piston Inspection
              • Piston Diameter
              • Piston Selection
              • Piston to Cylinder Bore Clearance
              • Piston Ring End Gap
              • Piston Ring-to-Groove Clearance
              • Connecting Rod Cleaning
              • Piston Pin Diameter
              • Connecting Rod Bushing Diameter
              • Connecting Rod Large End Bore
              • Connecting Rod Twist
              • Connecting Rod Bend
              • Connecting Rod Bearing Journal Clearance
              • Piston Wrist Pin Slide Clearance
              • Camshaft Roller Follower Inspection
              • Valve Tappet Hydraulic Leakdown Test
              • Valve Tappet Inspection
              • Valve Stem to Valve Guide Clearance
              • Valve Stem Diameter
              • Valve Inspection
              • Valve Guide Inner Diameter
              • Valve Spring Installed Length
              • Valve Guide Reaming
              • Valve Spring Free Length
              • Valve Spring Squareness
              • Valve Seat Width
              • Valve Spring Strength
              • Valve Seat Inspection
              • Valve Seat Runout
              • Cylinder Head Distortion
              • Cylinder Bore Honing
              • Cylinder Bore Cleaning
              • Cylinder Block Core Plug Replacement
              • Cylinder Block Distortion
              • Spark Plug Hole Thread Repair
              • Spark Plug Inspection
              • Exhaust Manifold Cleaning and Inspection
              • Bearing Inspection
        • 303-00 Engine System - General Information|Specifications
      • 303-01 Engine - 3.0L
        • 303-01 Engine - 3.0L|Specifications
        • Description and Operation
          • 303-01 Engine - 3.0L|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • In-vehicle Repair
              • Upper Intake Manifold
              • Lower Intake Manifold
              • Valve Cover RH
              • Crankshaft Front Seal
              • Valve Cover LH
              • Engine Front Cover
              • Rocker Arm
              • Push Rod
              • Timing Chain
              • Hydraulic Lash Adjuster
              • Exhaust Manifold RH
              • Exhaust Manifold LH
              • Oil Pressure Switch
              • Oil Pump
              • Oil Level Indicator and Tube
              • Connecting Rod Bearings
              • Flywheel
      • 303-03 Engine Cooling
        • 303-03 Engine Cooling|Specifications
        • Removal and Installation
          • Thermostat
          • Bypass Tube
          • Water Pump
          • Cooling Fan Motor
          • Radiator Lower Hose
          • Radiator Upper Hose
          • Degas Bottle
      • 303-04 Fuel Charging and Controls - 3.0L
        • 303-04 Fuel Charging and Controls - 3.0L|Specifications
        • Diagnosis and Testing
          • Fuel Charging and Controls
      • 303-05 Accessory Drive
        • 303-05 Accessory Drive|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Accessory Drive
            • Removal and Installation
              • Accessory Drive Belt Tensioner - 3.0L
              • Accessory Drive Belt - 3.0L
          • Accessory Drive
      • 303-06 Starting System
        • Description and Operation
          • Starting System
          • General Procedures
            • Starter Motor Drive Gear and Flywheel Ring Gear Inspection
            • Removal and Installation
              • Starter Motor
        • 303-06 Starting System|Specifications
      • 303-07 Engine Ignition - 3.0L
        • 303-07 Engine Ignition - 3.0L|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Engine Ignition
            • Removal and Installation
              • Ignition Coil Bracket
          • Engine Ignition
      • 303-08 Engine Emission Control
        • Diagnosis and Testing
          • Engine Emission Control
        • 303-08 Engine Emission Control|Specifications
      • 303-12 Intake Air Distribution and Filtering
        • Diagnosis and Testing
          • Intake Air Distribution and Filtering
      • 303-13 Evaporative Emissions
        • 303-13 Evaporative Emissions|Specifications
        • Removal and Installation
          • Fuel Vapor Vent Valve
      • 303-14 Electronic Engine Controls
        • Diagnosis and Testing
          • Electronic Engine Controls
          • Removal and Installation
            • Camshaft Position (CMP) Sensor
        • 303-14 Electronic Engine Controls|Specifications
    • 307 Automatic Transmission-Transaxle
      • 307-01 Automatic Transmission-Transaxle
        • 307-01 Automatic Transmission-Transaxle|Specifications
        • Description and Operation
          • Transaxle Description
          • Identification Tags
          • Range Selection
          • Shift Patterns
          • Transaxle Electronic Control System
          • Diagnosis and Testing
            • Diagnostic Strategy
            • Preliminary Inspection
      • 307-02 Transmission-Transaxle Cooling
        • Description and Operation
          • Transaxle Cooling
          • Diagnosis and Testing
            • Transaxle Cooling
            • General Procedures
              • Transmission Fluid Cooler - Backflushing and Cleaning
              • Removal and Installation
                • Auxiliary Transmission Fluid Cooler
                • Transmission Fluid Cooler Tubes
        • 307-02 Transmission-Transaxle Cooling|Specifications
      • 307-05 Automatic Transmission-Transaxle External Controls
        • Description and Operation
          • External Controls
          • General Procedures
            • Cable and Bracket Adjustment
            • Removal and Installation
              • Brake Shift Interlock Actuator
              • Selector Lever Cable and Bracket
        • 307-05 Automatic Transmission-Transaxle External Controls|Specifications
    • 309 Exhaust System
      • 309-00 Exhaust System
        • 309-00 Exhaust System|Specifications
        • Diagnosis and Testing
          • Exhaust System
    • 310 Fuel System
      • 310-00 Fuel System - General Information
        • Description and Operation
          • Fuel System
          • Diagnosis and Testing
            • Fuel System
        • 310-00 Fuel System - General Information|Specifications
      • 310-01 Fuel Tank and Lines
        • 310-01 Fuel Tank and Lines|Specifications
        • Description and Operation
          • Fuel Tank and Lines
          • Diagnosis and Testing
            • Fuel Tank and Lines
      • 310-02 Acceleration Control
        • Description and Operation
          • Diagnosis and Testing
            • Acceleration Control
            • Removal and Installation
              • Accelerator Pedal
          • Acceleration Control
      • 310-03 Speed Control
        • 310-03 Speed Control|Specifications
        • Description and Operation
          • Speed Control
          • Removal and Installation
            • Speed Control Cable
            • Speed Control Switch
            • Speed Control Deactivator Switch
  • 4 Electrical
    • 412 Climate Control System
      • 412-00 Climate Control System - General Information
        • 412-00 Climate Control System - General Information|Specifications
        • General Procedures
          • Inspection and Assembly Requirements
          • Refrigerant Identification Testing
          • Contaminated Refrigerant Handling
      • 412-01 Air Distribution and Filtering
        • Description and Operation
          • Diagnosis and Testing
            • Air Distribution and Filtering
            • Removal and Installation
              • Center Registers
              • Cabin Air Filter
              • Passenger Side Register
              • Driver Side Demister
              • Defroster Duct
              • Rear Footwell Duct
              • Floor Duct
              • Driver Side Register Duct
              • Passenger Side and Center Register Duct
          • Air Distribution and Filtering
      • 412-02 Heating and Ventilation
        • Diagnosis and Testing
          • Heating and Ventilation
      • 412-03 Air Conditioning
        • 412-03 Air Conditioning|Specifications
        • Diagnosis and Testing
          • Air Conditioning
          • Removal and Installation
            • Evaporator Core
            • Suction Accumulator
    • 413 Instrumentation and Warning Systems
      • 413-00 Instrument Cluster and Panel Illumination
        • Description and Operation
          • Instrument Cluster and Panel Illumination
          • Removal and Installation
            • Climate Control Assembly Bulb
      • 413-01 Instrument Cluster
        • 413-01 Instrument Cluster|Specifications
      • 413-06 Horn
        • Description and Operation
          • 413-06 Horn|Horn
          • Removal and Installation
            • Horn Switch
        • 413-06 Horn|Specifications
      • 413-08 Information and Message Center
        • 413-08 Information and Message Center|Specifications
        • Description and Operation
          • Information and Message Center
      • 413-09 Warning Devices
        • Description and Operation
          • Warning Devices
          • Removal and Installation
            • Door Ajar Switch
    • 414 Battery and Charging System
      • 414-00 Charging System - General Information
        • 414-00 Charging System - General Information|Specifications
      • 414-01 Battery, Mounting and Cables
        • Diagnosis and Testing
          • Diagnosis and Testing|Battery
        • 414-01 Battery, Mounting and Cables|Specifications
      • 414-02 Generator and Regulator
        • Description and Operation
          • Generator
          • Diagnosis and Testing
            • Removal and Installation
              • Generator
            • Generator
        • 414-02 Generator and Regulator|Specifications
    • 415 Information and Entertainment Systems
      • 415-01 Audio Unit
        • Diagnosis and Testing
          • Audio System
          • Removal and Installation
            • Rear Auxiliary Audio Controls
        • 415-01 Audio Unit|Specifications
      • 415-03 Speakers
        • Description and Operation
          • Speakers
          • Diagnosis and Testing
            • Speakers
            • Removal and Installation
              • Door Speaker
    • 417 Lighting
      • 417-01 Exterior Lighting
        • Description and Operation
          • Exterior Lighting
          • General Procedures
            • Headlamp Adjustment
      • 417-02 Interior Lighting
        • Description and Operation
          • Interior Lighting
    • 418 Electrical Distribution
      • 418-00 Module Communications Network
        • 418-00 Module Communications Network|Specifications
        • Description and Operation
          • Communications Network
    • 419 Electronic Feature Group
      • 419-01A Anti-Theft - Active
        • 419-01A Anti-Theft - Active|Specifications
        • Description and Operation
          • Anti-Theft - Active
      • 419-01B Anti-Theft - Passive
        • 419-01B Anti-Theft - Passive|Specifications
        • Description and Operation
          • Anti-Theft - Passive
          • General Procedures
            • Key Programming Using Two Programmed Keys
            • Key Programming Using Diagnostic Equipment
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-08 Exterior Trim and Ornamentation
        • Removal and Installation
          • Rear Rocker Panel Moulding
          • Front Rocker Panel Moulding
      • 501-02 Front End Body Panels
        • 501-02 Front End Body Panels|Specifications
      • 501-09 Rear View Mirrors
        • Description and Operation
          • Rear View Mirrors
          • Removal and Installation
            • Exterior Mirror
            • Interior Mirror
            • Exterior Mirror Motor
            • Exterior Mirror Control Switch
        • 501-09 Rear View Mirrors|Specifications
      • 501-11 Glass, Frames and Mechanisms
        • 501-11 Glass, Frames and Mechanisms|Specifications
        • Removal and Installation
          • Front Door Window Glass
          • Sliding Door Window Glass
          • Liftgate Window Glass
          • Rear Quarter Window Regulator Motor
          • Front Door Window Regulator Motor
          • Front Door Glass Top Run
          • Door Glass Run Retainer
      • 501-12 Instrument Panel and Console
        • 501-12 Instrument Panel and Console|Specifications
        • Description and Operation
          • Instrument Panel
          • Floor Console
          • Overhead Console
          • Removal and Installation
            • Floor Console
            • Overhead Console
      • 501-14 Handles, Locks, Latches and Entry Systems
        • Description and Operation
          • Handles, Locks, Latches and Entry Systems
          • General Procedures
            • Removal and Installation
              • Remote Keyless Entry (RKE) Module
            • Remote Transmitter Programming
      • 501-16 Wipers and Washers
        • Description and Operation
          • Wipers and Washers
          • General Procedures
            • Windshield Wiper Blade and Pivot Arm Adjustment
            • Rear Window Wiper Blade and Pivot Arm Adjustment
            • Removal and Installation
              • Front Wiper Pivot Arm
              • Rear Wiper Pivot Arm
              • Wiper Mounting Arm and Pivot Shaft
              • Rear Window Wiper Motor
              • Windshield Wiper Motor
              • Windshield Washer Pump and Reservoir
        • 501-16 Wipers and Washers|Specifications
      • 501-19 Bumpers
        • 501-19 Bumpers|Specifications
        • Description and Operation
          • 501-19 Bumpers|Bumpers
          • Removal and Installation
            • Rear Bumper Cover
            • Front Bumper
      • 501-20 Supplemental Restraint System
        • Description and Operation
          • Diagnosis and Testing
            • Air Bag Supplemental Restraint System (SRS)
            • Diagnostic Instructions - Air Bag Supplemental Restraint System (SRS)
            • Pinpoint Tests - Air Bag Supplemental Restraint System (SRS)
            • General Procedures
              • Scrapped Vehicle Undeployed Air Bag Disposal
              • Wiring Repair
              • Unserviceable Air Bag Disposal
              • Stripped Weld Nut Repair
              • J Nut Repair
              • Pyrotechnic Device Disposal
              • Missing Weld Nut Repair
        • 501-20 Supplemental Restraint System|Specifications
      • 501-25A Body Repairs - General Information
        • Description and Operation
          • Body Repairs
      • 501-25C Body Repairs - Plastic Repairs
        • Description and Operation
          • Plastic Repairs
      • 501-25B Body Repairs - Corrosion Protection
        • Description and Operation
          • Corrosion Protection
      • 501-25D Body Repairs - Water Leaks
        • Description and Operation
          • Water Leaks
      • 501-25F Body Repairs - Paintless Dent Removal
        • Description and Operation
          • Paintless Dent Removal
      • 501-25E Body Repairs - Wind Noise
        • Description and Operation
          • Wind Noise
      • 501-25G Body Repairs - Noise, Vibration and Harshness
        • Description and Operation
          • Noise, Vibration and Harshness
• Body and Paint
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-25A Body Repairs - General Information
        • Description and Operation
          • Body Repairs
      • 501-25C Body Repairs - Plastic Repairs
        • Description and Operation
          • Plastic Repairs
      • 501-25B Body Repairs - Corrosion Protection
        • Description and Operation
          • Corrosion Protection
      • 501-25D Body Repairs - Water Leaks
        • Description and Operation
          • Water Leaks
      • 501-25E Body Repairs - Wind Noise
        • Description and Operation
          • Wind Noise
      • 501-25F Body Repairs - Paintless Dent Removal
        • Description and Operation
          • Paintless Dent Removal
      • 501-25G Body Repairs - Noise, Vibration and Harshness
        • Description and Operation
          • Noise, Vibration and Harshness