Ford Workshop Service and Repair Manuals

Lubricants, Fluids, Sealers and Adhesives

Item	Specification
Automatic transmission fluid	ESP-M2C166-H
Pipe sealant with Teflon D8AZ-19554-A	WSK-M2G350-A2
High-temperature grease	ESD-M1C220-A

Capacities

	Litres
2.5L engine	9.5

General Specifications

Low-intermediate carrier assembly pinion gear
End play	0.15-0.72 mm

General Specifications

Reverse clutch pack clearance
Clutch plate to retaining ring	0.33-0.89 mm
Retaining ring thickness	1.39-1.49 mm
Retaining ring thickness	1.53-1.63 mm
Retaining ring thickness	1.68-1.78 mm

General Specifications

Forward/coast clutch pack clearance
Clutch pack clearance	0.23-0.96 mm
Retaining ring thickness	1.43-1.53 mm
Retaining ring thickness	1.59-1.69 mm
Retaining ring thickness	1.75-1.85 mm
Retaining ring thickness	1.92-2.02 mm

General Specifications

Direct clutch pack clearance (3 friction plates)
Clutch plate to retaining ring	0.52-1.12 mm

General Specifications

Direct clutch pack clearance (4 friction plates)
Clutch plate to retaining ring	0.73-1.42 mm
Retaining ring thickness	1.28-1.38 mm
Retaining ring thickness	1.39-1.49 mm
Retaining ring thickness	1.52-1.62 mm
Retaining ring thickness	1.65-1.75 mm

General Specifications

Pump gear end clearance
Drive gear clearance	0.04-0.08 mm

General Specifications

Pump assembly rotating torque
Drive shaft rotational torque	0.3 Nm

General Specifications

Torque converter
Turbine torque check	13.5 Nm
End play check	> 1.27 mm

General Specifications

Low/reverse clutch pack clearance
Clutch plate to retaining ring	0.54-1.17 mm
Pressure plate sizes	2.57-2.47 mm
Pressure plate sizes	2.36-2.26 mm
Pressure plate sizes	2.16-2.06 mm

General Specifications

Intermediate and overdrive servo
Servo travel	2.4-4.9 mm

General Specifications

Intermediate/overdrive servo apply rod	Number of rings	Rod length
F3RP-74188-CB	0	108.1 mm
F3RP-74188-BB	1	107.1 mm
F3RP-74188-AB	2	105.7 mm

General Specifications

Reverse/overdrive carrier assembly pinion gear end-play
End play	0.15-0.72 mm

General Specifications

Low-intermediate carrier assembly pinion gear end-play
End play	0.15-0.72 mm

General Specifications

Final drive carrier assembly pinion gear end-play
End play	0.17-0.65 mm

General Specifications

Gear ratios
First	2.889:1
Second	1.571:1
Third	1:1
Fourth	0.689:1
Reverse	2.31:1
Final Drive	3.77:1

General Specifications

Driven sprocket alignment no. 10 thrust washer
Drive sprocket to converter housing thrust washer (sizes)	1.51-1.41 mm
Drive sprocket to converter housing thrust washer (sizes)	1.77-1.67 mm
Drive sprocket to converter housing thrust washer (sizes)	2.03-1.93 mm
Drive sprocket to converter housing thrust washer (sizes)	2.29-2.19 mm
Distance measured during gauging procedure and appropriate thrust washer:	1.12-0.86 mm
Distance measured during gauging procedure and appropriate thrust washer:	0.85-0.60 mm
Distance measured during gauging procedure and appropriate thrust washer:	0.59-0.34 mm
Distance measured during gauging procedure and appropriate thrust washer:	0.33-0.08 mm

General Specifications

Drive sprocket alignment no. 11 shim
Transaxle case to driven sprocket/final drive sun gear thrust bearing shim AB (sizes)	2.20-2.10 mm
Transaxle case to driven sprocket/final drive sun gear thrust bearing shim BB (sizes)	2.02-1.92 mm
Transaxle case to driven sprocket/final drive sun gear thrust bearing shim CB (sizes)	1.85-1.75 mm
Transaxle case to driven sprocket/final drive sun gear thrust bearing shim DB (sizes)	1.67-1.57 mm
Transaxle case to driven sprocket/final drive sun gear thrust bearing shim EB (sizes)	1.50-1.40 mm
Transaxle case to driven sprocket/final drive sun gear thrust bearing shim FB (sizes)	1.32-1.22 mm
Distance measured during gauging procedure and appropriate thrust bearing shim AB:	14.34-14.17 mm
Distance measured during gauging procedure and appropriate thrust bearing shim BB:	14.16-14.00 mm
Distance measured during gauging procedure and appropriate thrust bearing shim CB:	13.99-13.83 mm
Distance measured during gauging procedure and appropriate thrust bearing shim DB:	13.82-13.66 mm
Distance measured during gauging procedure and appropriate thrust bearing shim EB:	13.65-13.49 mm
Distance measured during gauging procedure and appropriate thrust bearing shim FB:	13.48-13.32 mm

General Specifications

Differential end play no. 14 shim
Differential case-to-converter housing thrust bearing shim AA (sizes)	1.08-0.98 mm
Differential case-to-converter housing thrust bearing shim BA (sizes)	1.38-1.28 mm
Differential case-to-converter housing thrust bearing shim CA (sizes)	1.67-1.57 mm
Differential case-to-converter housing thrust bearing shim DA (sizes)	1.97-1.87 mm
Differential case-to-converter housing thrust bearing shim FA (sizes)	2.27-2.17 mm
Distance measured during gauging procedure and appropriate thrust bearing shim AA	130.76 mm to 130.46 mm
Distance measured during gauging procedure and appropriate thrust bearing shim BA	130.45 mm to 130.16 mm
Distance measured during gauging procedure and appropriate thrust bearing shim CA	130.15 mm to 129.87 mm
Distance measured during gauging procedure and appropriate thrust bearing shim DA	129.88 mm to 129.57 mm
Distance measured during gauging procedure and appropriate thrust bearing shim FA	129.56 mm to 129.27 mm

Torque Specifications

Description	Nm	lb-ft	lb-in
Accumulator body transfer plate bolts	12	9	-
Drain plug	27	20	-
Control valve body to transfer plate bolts	12	9	-
Cooler line fitting	40	30	-
Differential lube tube bolt	13	10	-
Filler tube bolt	14	10	-
Line pressure port plug	24	18	-
Main control valve body cover bolts	16	12	-
Manual control lever bolt	27	20	-
Shift cable bolts to control lever	23	17	-
A/C suction accumulator retaining screw	7	-	62
Manual valve detent lever ball stud nut	12	9	-
Parking pawl shaft retainer bolt	8	-	71
Manual control lever shaft	74	55	-
Pressure tap plate bolts	8	-	71
Pump assembly bolts	13	10	-
Pump support bolts	13	10	-
Solenoid valve body bolts	10	-	89
Thermostatic fluid level control valve bolt	12	9	-
Transmission range (TR) sensor bolts	12	9	-
Transaxle case to engine bolts	48	35	-
Turbine shaft speed (TSS) sensor bolt	13	10	-
Vehicle speed sensor (VSS) bolt	5	-	44
Solenoid body to case bolts	10	-	89
Case pressure taps	8	-	71
Sub frame bolts	130	96	-
Transaxle support brackets	48	35	-
Rear engine support isolator thru bolt	120	89	-
Transaxle cooler lines	23	17	-
Steering knuckle	28	21	-
Power steering gear bolts	50	37	-
Torque converter nuts	36	27	-
Wheel nuts	128	94	-
Driveshaft stub nut	290	214	-