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419 Electronic Feature Group > < Module Communication Circuit Wiring Repair

Non-Module Communication Circuit Wiring Repair

Module Communications Network - Non-Module Communication Circuit Wiring Repair Cougar 1999 (08/1998-01/2001)
General Procedures

Special Tool(s)

Heat Gun - 500 Degree or equivalent

107-R0300

Wire Fitting Crimping Tool

TG7S-17018

  1. Remove the insulation from the two wire ends.

  1. Slide a piece of heat-shrink sleeving over one of the wire ends.

  1. Insert the stripped ends (1) in the crimp connector (2).

  1. NOTE:
    NOTE:When crimping a connector, make sure that the connector is the correct diameter for the wire and that a matching crimping tool is used. After crimping, test the joint by taking one wire in each hand and pulling.
    Make the connection with the crimping tool.

  1. NOTE:
    NOTE:Choose the length of the heat-shrink sleeving so that it extends over the cable insulation by about 15 mm on both sides.
    Slide the heat-shrink sleeving over the connection and heat it with a hot air blower until the sleeving fits closely around the connection and wax is coming out at both ends.

419 Electronic Feature Group > < Module Communication Circuit Wiring Repair