Expedition 2WD V8-281 4.6L VIN W EFI (1997)
Differential Clutch: Adjustments
Clutch Pack Preload - 9.75 Inch Axle
1. Separate the clutch discs and clutch friction plates for cleaning and inspection.
CAUTION: When separating the clutch discs and clutch friction plates, note the sequence in which they are disassembled. They must be
reassembled in the same sequence.
2. Clean and inspect the differential clutch packs for wear and replace parts as necessary.
NOTE: Do not use acids or solvents when cleaning the differential clutch pack. Wipe components with a clean, lint-free cloth only.
3. Assemble the clutch packs.
(1) Prelubricate the thrust face of the differential side gears with Motorcraft Synthetic Rear Axle Lubricant F1TZ-19580-B or equivalent meeting
Ford specification WSL-M2C192-A.
(2) Assemble the clutch plates and clutch discs to the side gear splines in exactly the same sequence in which they were removed.
NOTE: Do not mix the differential clutch packs or shims from one side with the other.
4. Clamp the bolt head of the Traction-Lok Clutch Gauge (Mandrel) in a vise. Install the differential clutch pack and the differential side gear
(without the shim or the Belleville spring) on Traction-Lok Clutch Gauge (Mandrel).
5. Position Traction-Lok Clutch Gauge on top of the clutch pack.
