Explorer 2WD V6-245 4.0L SOHC VIN E EFI (1997)
5. Remove the forward clutch piston spring retainer and 15 forward clutch piston springs.
(1) Remove the forward clutch piston spring retainer.
(2) Remove the 15 forward clutch piston springs.
(3) Remove the forward clutch cushion spring.
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Inspect the forward clutch piston springs for distortion.
6. Remove the forward clutch piston.
(1) Place the forward clutch cylinder with forward clutch piston facing down.
(2) Install the center support on the forward clutch cylinder.
(3) Apply air pressure to the left port of the center support.
WARNING: AIR PRESSURE MUST NOT EXCEED 138 kPa (20 PSI). WEAR SAFETY GLASSES WHEN USING COMPRESSED
AIR. MAKE SURE THE CYLINDER IS FACING DOWN AS SHOWN.
7. Remove and discard the forward clutch piston seals.
(1) Remove the forward clutch piston inner seal.
(2) Remove the forward clutch piston outer seal.
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Inspect the forward clutch piston for cracks.
8. Inspect the following forward clutch drum assembly:
(1) Inspect the forward clutch cylinder surfaces for scores or burrs. Minor scores or burrs may removed with a crocus cloth. Replace the forward
clutch cylinder if it is badly scored or damaged.
(2) Inspect forward clutch piston for scores or burrs. Minor scores or burrs may be removed with a crocus cloth. Replace forward clutch cylinder if
it is badly scored or damaged.
(3) Inspect the check ball.
9. Make sure the check ball is free and clear of debris, has freedom of movement, and is properly seated.
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Inspect clutch plate serration for scores or burrs.
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Inspect fluid passages for obstructions. Clean out all passages.
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Inspect forward clutch piston bore for scores and replace if necessary.
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Inspect the friction clutch plates, steel clutch plates and clutch pressure plate for worn or scored bearing surface. Replace all parts that are
