Explorer 2WD V6-245 4.0L SOHC VIN E EFI (1997)
deeply scored.
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Check clutch plates for flatness and fit on the clutch hub serrations. Discard any plate that does not slide freely on the serrations or that is not
flat.
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Check clutch hub thrust surfaces for scores and clutch hub splines for wear.
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Inspect for damage or wear to the clutch disc grooves and retaining ring grooves.
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Inspect for damage to the needle bearing and seal rings.
NOTE: The check ball is located in the piston.
ASSEMBLY
1. Thoroughly clean all parts in solvent and blow dry with moisture free compressed air.
2. Install new forward clutch piston seals.
(1) Install the forward clutch piston inner seal.
(2) Install the forward clutch piston outer seal.
CAUTION: If there is evidence of clutch plate burning, replace the forward clutch cushion.
3. Install lip seal protector tools on the forward clutch piston.
(1) Install Lip Seal Protector to the forward clutch piston outer seal.
(2) Install Lip Seal Protector to the forward clutch piston inner seal.
NOTE: Lubricate the forward clutch piston inner and outer seal with clean MERCON V XT-5-QM.
4. Install the forward clutch piston into the forward clutch cylinder. Remove the Lip Seal Protectors.
CAUTION: Care must be taken to prevent damage to the seals.
5. Install the 15 forward clutch piston springs and the forward clutch piston spring retainer.
(1) Install the 15 forward clutch piston springs.
