F 250 4WD LD Pickup V8-5.4L SOHC VIN L (1997)
Pinion Gear: Service and Repair
Installation
1. If the pinion bearing cups were removed, use Pinion Bearing Cup Replacer along with Driver Handle to install the outer differential pinion bearing
cup and ensure cup is fully seated.
NOTE: Differential pinion bearings and cups must be replaced in sets.
2. If the pinion bearing cups were removed, use Pinion Bearing Cup Replacer along with Driver Handle to install the inner differential pinion bearing
cup and ensure cup is fully seated.
3. Select the proper pinion adjustment shim.
CAUTION: When selecting the pinion adjustment shim, the correct shim must be installed or damage may occur.
4. Use a press and Inner Pinion Bearing Cone Replacer to press the differential pinion bearing until it is firmly seated on the pinion and pinion
adjustment shim.
5. Place a new collapsible spacer on the pinion shaft.