F 250 4WD Pickup V8-7.3L DSL Turbo VIN K (1994)
33. Remove the bearing caps bolts.
34. Remove the differential case from the housing.
1
Remove the bearing caps.
2
Remove the differential case.
35. Install the pinion gear and the ring gear.
36. Install the front drive axle assembly.
End Play Check
DIFFERENTIAL END PLAY CHECK
1. Attach the differential ring gear to the differential case using new bolts. Tighten bolts alternately and evenly to 129-142 Nm (95-105 ft. lbs.).
2. Clean the trunnions on the differential and install Dummy Differential Bearings D81T-4222-C or equivalent onto the differential case. Remove all
burrs and nicks from hubs so master bearings rotate.
3. Place the differential case into carrier (without pinion). The differential case should move freely in the carrier. Mount Dial Indicator/Magnetic
Base D78P-4201-B or Dial Indicator with Bracketry TOOL-4201-C or equivalent against the differential case flange as shown. Use Dial Indicator
with Clutch Housing Alignment Adapter T75L-4201-A. Locate the tip of the indicator on the flat surface of one ring gear bolt.
NOTE: Dial indicator should have a minimum travel capability of 5.08 mm (0.200 inch).
