F 550 2WD Super Duty V8-7.3L DSL Turbo VIN F (2002)
Axle Shaft: Capacity Specifications
Dana Model 80 Full-Floating Rear Drive Axle
Axle Specifications
Approximate Capacities
Axle Model
Ford Specification
80 (Conventional and Truetrac Differentials)................................................................................................................................... WSP-M2C197-A
................................................................................................................................................................................................................... 4.0 liters (8.5 pint)
80 (Trac-Lok) .................................................................................................................................................................................. WSP-M2C197-A
............................................................................................................................................................................................................ 3.8 a liters (8.0 a pint)
a First fill the axle with 0.2365 liters (0.5 pints) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification
EST-M2C118-A.
Dana Model S135 Full-Floating Rear Drive Axle
Lubricants/Adhesive/Sealants
Motorcraft SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL
................................................................................................................................................................................................................... WSP-M2C197-A
Clearance, Tolerance and Adjustments
Differential ring gear rivet pressure ............................................................................................................................. 41 - 45 Metric Tons (45-50 Tons)
Pinion bearing preload 2 ....................................................................................................................................... 2 1.1298-4.5192 Nm (10-40 inch lbs.)
Differential ring gear to pinion backlash 3 ...................................................................................................................... 0.15-0.30 mm (0.06-0.012 inch)
2 Establish the pinion bearing preload prior to pinion seal installation.
3 The acceptable backlash tolerance is 0.0508 mm (0.002 inch) from the backlash etched in the differential ring gear. The tooth contact pattern can
move only by adjusting backlash. The tooth contact pattern can move only in the direction of heel-to-toe, and toe-to-heel. Depth of the tooth contact
pattern is not adjustable. Contact Spicer Service at 1-800-666-8688 for assistance if you are unable to establish an acceptable tooth contact pattern
within the limits of backlash.