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Fuel Injection Pump > < Fuel Injectors

Fiesta 1996 (08.1995-02.2002)

Fuel Charging and Controls - 1.8L Diesel - Fuel Injectors—1.8L Endura-DI (Lynx) Diesel Fiesta 1996 (08/1995-02/2002)
Removal and Installation

Removal

  1. WARNING:
    WARNING:This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions.
    WARNING:
    WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions may result in personal injury.
    CAUTION:
    CAUTION:Diesel fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is therefore essential that absolute cleanliness is observed when working with these components. Always fit blanking plugs to any open orifices or lines.
    Disconnect the battery ground cable.

  1. Disconnect the high-pressure fuel supply lines.

  1. Remove and discard the high-pressure fuel supply lines.

  1. Disconnect the fuel return line.

  1. Remove the fuel injector clamps.

  1. Remove the fuel injectors.
    1. Release the fuel injectors by rotating them clockwise.
    1. Remove the fuel injectors.

  1. Remove and discard the heat shield washers.

Installation

WARNING:
WARNING:This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions.
WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions may result in personal injury.
CAUTION:
CAUTION:Diesel fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is therefore essential that absolute cleanliness is observed when working with these components. Always fit blanking plugs to any open orifices or lines.
  1. NOTE:
    NOTE:Install new heat shield washers.
    NOTE:
    NOTE:Install new high-pressure fuel supply lines.
    NOTE:
    NOTE:When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. It may need to be driven 16 km (10 miles) or more to relearn its adaptive strategy.
    To install, reverse the removal procedure.

Fuel Injection Pump > < Fuel Injectors