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Turbocharger > < Turbocharger

Fiesta 2002.25 (11.2001-)

Fuel Charging and Controls - Turbocharger - 1.4L Duratorq-TDCi (DV) Diesel - Turbocharger Fiesta 2002.25 (11/2001-)
Removal and Installation

Removal
  1. NOTE:
    NOTE:Make note of the position of the retaining clamp to make sure that it is positioned in exactly the same position when installing.
    Remove the bolts from the turbocharger to intake air resonator and disconnect the intake air pipe.

  1. Remove the intake air resonator
    1. Rotate the resonator.
    1. Push the resonator to remove.

  1. Remove the turbocharger heat shield upper retaining screws.
CAUTION:
CAUTION:Do not remove the two screws either side of the circular cut-outs. Failure to follow this instruction may cause damage to the heat shield.
  1. Remove the turbocharger heat shield (shown removed for clarity).
    • Remove the retaining bolts through the circular cut-outs.

  1. Remove the exhaust manifold heat shield.

  1. Remove the air cleaner outlet pipe.

  1. Disconnect the oil supply tube from the turbocharger.
    • Discard the sealing washers.

  1. Disconnect the oil return tube from the turbocharger.

  1. Detach the turbocharger from the catalytic converter.

  1. Remove the turbocharger.

Installation
  1. Install the turbocharger.

  1. Attach the turbocharger to the catalytic converter.

  1. Connect the oil return tube to the turbocharger.

  1. Loosen the oil supply tube at the cylinder block.

  1. Position the oil supply tube so that the clearance between the tube and the wastegate body is 65 mm.

  1. CAUTION:
    CAUTION:Make sure that the clearance between the oil supply tube and the wastegate body is 65 mm when the tube is tightened.
    Tighten the oil supply tube at the cylinder block.

  1. CAUTION:
    CAUTION:Make sure that the clearance between the oil supply tube and the turbocharger body is 15 mm when the tube is tightened.
    NOTE:
    NOTE:Install new sealing washers.
    Connect the oil supply tube to the turbocharger.

  1. Install the air cleaner outlet pipe.

  1. Install the exhaust manifold heat shield.

  1. Install the turbocharger heat shield (shown removed for clarity).
    • Install the retaining bolts through the circular cut-outs.

  1. Install the turbocharger heat shield upper retaining screws.

  1. Install the intake air resonator
    1. Install the resonator to the turbocharger.
    1. Rotate the resonator.

  1. NOTE:
    NOTE:Make sure that the retaining clamp is positioned in exactly the same position as removed.
    Install the intake air resonator and connect the intake air pipe.

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