Fiesta 2002.25 (11.2001-) Workshop Manual Manual Pages - Full Index

Fiesta 2002.25 (11.2001-) Workshop Manual

• Mechanical Repairs
  • 1 General Information
    • 100 Service Information
      • 100-00 General Information
        • Description and Operation
          • About This Manual
          • Health and Safety Precautions
          • Standard Workshop Practices
          • Solvents, Sealants and Adhesives
          • Road-Roller Testing
      • 100-01 Identification Codes
        • Description and Operation
          • Identification Codes
      • 100-02 Jacking and Lifting
        • Description and Operation
          • 100-02 Jacking and Lifting|Lifting
          • 100-02 Jacking and Lifting|Jacking
      • 100-04 Noise, Vibration and Harshness
        • Description and Operation
          • Noise, Vibration and Harshness (NVH)
          • Diagnosis and Testing
            • Noise, Vibration and Harshness (NVH)
            • General Procedures
              • Powertrain-Drivetrain Mount Neutralizing
  • 2 Chassis
    • 204 Suspension
      • 204-00 Suspension System - General Information
        • 204-00 Suspension System - General Information|Specifications
        • Diagnosis and Testing
          • Suspension System
          • General Procedures
            • Wheel Bearing Inspection
            • Front Toe Adjustment
      • 204-01 Front Suspension
        • 204-01 Front Suspension|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Front Suspension
            • Removal and Installation
              • Front Stabilizer Bar Bushing
              • Lower Arm
              • Front Stabilizer Bar
              • Front Strut and Spring Assembly
              • Wheel Knuckle
              • Front Wheel Bearing
              • Disassembly and Assembly
                • Front Strut and Spring Assembly
          • Front Suspension
      • 204-02 Rear Suspension
        • 204-02 Rear Suspension|Specifications
        • Description and Operation
          • Rear Suspension
          • Diagnosis and Testing
            • Rear Suspension
            • Removal and Installation
              • Rear Shock Absorber
              • Diagnosis and Testing|Removal and Installation|Spring
              • Beam Axle
              • Wheel Spindle
              • Rear Wheel Bearing
              • Trailing Arm Bushing
      • 204-04 Wheels and Tires
        • 204-04 Wheels and Tires|Specifications
        • Diagnosis and Testing
          • Wheels and Tires
          • Removal and Installation
            • Wheel and Tire
    • 205 Driveline
      • 205-04 Front Drive Halfshafts
        • Description and Operation
          • Front Drive Halfshafts
          • Diagnosis and Testing
            • Front Drive Halfshafts
            • Removal and Installation
              • Front Halfshaft LH
              • Front Halfshaft RH
              • Intermediate Shaft
              • Inner Constant Velocity (CV) Joint Boot
              • Outer Constant Velocity (CV) Joint Boot
        • 205-04 Front Drive Halfshafts|Specifications
    • 206 Brake System
      • 206-00 Brake System - General Information
        • Description and Operation
          • Brake System
          • Diagnosis and Testing
            • Brake System
            • General Procedures
              • Brake System Bleeding
              • Brake System Pressure Bleeding
      • 206-02 Drum Brake
        • Description and Operation
          • Drum Brake
          • Diagnosis and Testing
            • Drum Brake
            • Removal and Installation
              • Brake Drum
              • Wheel Cylinder
              • Brake Shoes
              • Brake Backing Plate
        • 206-02 Drum Brake|Specifications
      • 206-03 Front Disc Brake
        • 206-03 Front Disc Brake|Specifications
        • Description and Operation
          • Front Disc Brake
          • Diagnosis and Testing
            • Front Disc Brake
            • Removal and Installation
              • Brake Pads
              • Brake Caliper
      • 206-04 Rear Disc Brake
        • Description and Operation
          • Rear Disc Brake
          • Diagnosis and Testing
            • Rear Disc Brake
            • Removal and Installation
              • Brake Pads
              • Brake Disc
              • Brake Caliper
              • Brake Disc Shield
        • 206-04 Rear Disc Brake|Specifications
      • 206-05 Parking Brake and Actuation
        • 206-05 Parking Brake and Actuation|Specifications
        • Description and Operation
          • Parking Brake
          • Diagnosis and Testing
            • Parking Brake
            • General Procedures
              • Parking Brake Cable Adjustment - Vehicles With: Rear Drum Brakes
              • Parking Brake Cable Adjustment - Vehicles With: Rear Disc Brakes
              • Removal and Installation
                • Parking Brake Cable - Vehicles With: Rear Drum Brakes
                • Parking Brake Cable - Vehicles With: Rear Disc Brakes
                • Parking Brake Control
      • 206-06 Hydraulic Brake Actuation
        • 206-06 Hydraulic Brake Actuation|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Hydraulic Brake Actuation
            • Removal and Installation
              • Brake Pedal - LHD, Vehicles With: Manual Transaxle
              • Brake Pedal - LHD, Vehicles With: 4-Speed Automatic Transmission (AW81-40), Vehicles With: Automated Gearshift
              • Brake Pedal - RHD
              • Brake Master Cylinder - LHD
              • Brake Master Cylinder - RHD
          • Hydraulic Brake Actuation - Vehicles Built Up To: 01-2004
      • 206-07 Power Brake Actuation
        • 206-07 Power Brake Actuation|Specifications
        • Description and Operation
          • Brake Booster
          • Diagnosis and Testing
            • Power Brake System
            • Removal and Installation
              • Brake Booster - LHD
              • Brake Booster - RHD
              • Brake Vacuum Pump - 1.6L Duratorq-TDCi (DV) Diesel
              • Brake Vacuum Pump - 1.4L Duratorq-TDCi (DV) Diesel
      • 206-09A Anti-Lock Control
        • 206-09A Anti-Lock Control|Specifications
        • Description and Operation
          • Anti-Lock Control
          • Diagnosis and Testing
            • Anti-Lock Control
            • Removal and Installation
              • Hydraulic Control Unit (HCU) - Vehicles Built Up To: 05-2004
              • Anti-Lock Brake System (ABS) Module - Vehicles Built Up To: 05-2004
              • Hydraulic Control Unit (HCU) - Vehicles Built From: 05-2004
              • Anti-Lock Brake System (ABS) Module - Vehicles Built From: 05-2004
              • Rear Wheel Speed Sensor
              • Front Wheel Speed Sensor
              • Rear Wheel Speed Sensor Ring
      • 206-09B Anti-Lock Control - Traction Control
        • 206-09B Anti-Lock Control - Traction Control|Specifications
        • Diagnosis and Testing
          • Anti-Lock Control - Traction Control
          • Removal and Installation
            • Rear Wheel Speed Sensor Ring
            • Rear Wheel Speed Sensor
            • Hydraulic Control Unit (HCU)
            • Anti-Lock Brake System (ABS) Module
      • 206-09C Anti-Lock Control - Stability Assist
        • 206-09C Anti-Lock Control - Stability Assist|Specifications
        • Diagnosis and Testing
          • Anti-Lock Control - Stability Assist
          • Removal and Installation
            • Rear Wheel Speed Sensor
            • Hydraulic Control Unit (HCU)
            • Yaw Rate Sensor and Accelerometer
            • Steering Wheel Rotation Sensor
            • Rear Wheel Speed Sensor Ring
            • Stability Assist Module
    • 211 Steering System
      • 211-00 Steering System - General Information
        • 211-00 Steering System - General Information|Specifications
        • Description and Operation
          • Steering System
          • Steering System - 1.6L Duratorq-TDCi (DV) Diesel
          • Diagnosis and Testing
            • Steering System
            • Steering System - 1.6L Duratorq-TDCi (DV) Diesel
            • Steering Gear Checks After a Collision
            • General Procedures
              • Power Steering System Filling
              • Power Steering System Filling - 1.6L Duratorq-TDCi (DV) Diesel
              • Power Steering System Bleeding
              • Power Steering System Bleeding - 1.6L Duratorq-TDCi (DV) Diesel
              • Power Steering System Flushing - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
              • Power Steering System Flushing - 1.3L Duratec-8V (Rocam)
              • Power Steering System Flushing - 2.0L Duratec-HE (MI4)
              • Power Steering System Flushing - 1.4L Duratorq-TDCi (DV) Diesel
              • Power Steering System Flushing - 1.6L Duratorq-TDCi (DV) Diesel
      • 211-02 Power Steering
        • Diagnosis and Testing
          • Power Steering
          • Removal and Installation
            • Power Steering Pump - 1.3L Duratec-8V (Rocam)
            • Power Steering Pump - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma), Vehicles With: Air Conditioni
            • Power Steering Pump - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma), Vehicles Without: Air Conditi
            • Power Steering Pump - 1.4L Duratorq-TDCi (DV) Diesel
            • Power Steering Pump - 1.6L Duratorq-TDCi (DV) Diesel
            • Power Steering Pump - 2.0L Duratec-HE (MI4)
            • Power Steering Pump to Steering Gear Pressure Line - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
            • Power Steering Pump to Steering Gear Pressure Line - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
            • Power Steering Pump to Steering Gear Pressure Line - 1.4L Duratorq-TDCi (DV) Diesel
            • Power Steering Pump to Steering Gear Pressure Line - 1.3L Duratec-8V (Rocam)
            • Power Steering Pump to Steering Gear Pressure Line - 1.6L Duratorq-TDCi (DV) Diesel LHD
            • Power Steering Pump to Steering Gear Pressure Line - 1.6L Duratorq-TDCi (DV) Diesel RHD
            • Power Steering Pump to Steering Gear Pressure Line - 2.0L Duratec-HE (MI4) LHD
            • Power Steering Pump to Steering Gear Pressure Line - 2.0L Duratec-HE (MI4) RHD
            • Steering Gear to Power Steering Fluid Reservoir Return Line - 1.6L Duratorq-TDCi (DV) Diesel LHD
            • Steering Gear to Power Steering Fluid Reservoir Return Line - 1.6L Duratorq-TDCi (DV) Diesel RHD
            • Steering Gear to Power Steering Fluid Reservoir Return Line - 2.0L Duratec-HE (MI4) LHD
            • Steering Gear to Power Steering Fluid Reservoir Return Line - 2.0L Duratec-HE (MI4) RHD
            • Steering Gear
            • Steering Gear to Fluid Cooler Return Hose
            • Steering Gear Bushing
            • Power Steering Fluid Cooler
        • 211-02 Power Steering|Specifications
      • 211-03 Steering Linkage
        • 211-03 Steering Linkage|Specifications
        • Diagnosis and Testing
          • Steering Linkage
          • Removal and Installation
            • Tie Rod End
            • Steering Gear Boot
            • Diagnosis and Testing|Removal and Installation|Tie Rod
      • 211-04 Steering Column
        • 211-04 Steering Column|Specifications
        • Diagnosis and Testing
          • Steering Column
          • Removal and Installation
            • Steering Column
            • Steering Wheel
            • Disassembly and Assembly
              • Steering Column
      • 211-05 Steering Column Switches
        • Removal and Installation
          • Ignition Switch
  • 3 Powertrain
    • 303 Engine
      • 303-00 Engine System - General Information
        • Description and Operation
          • 303-00 Engine System - General Information|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Camshaft Bearing Journal Diameter
              • Camshaft End Play
              • Camshaft Bearing Journal Clearance
              • Camshaft Lobe Lift
              • Camshaft Surface Inspection
              • Crankshaft Main Bearing Journal Diameter
              • Crankshaft End Play
              • Cylinder Bore Taper
              • Piston Pin to Bore Diameter
              • Piston Inspection
              • Piston Diameter
              • Piston Ring End Gap
              • Piston Ring-to-Groove Clearance
              • Piston Pin Diameter
              • Connecting Rod Large End Bore
              • Flywheel Inspection
              • Valve Stem Diameter
              • Flywheel Inspection - Vehicles With: Dual Mass Flywheel
              • Cylinder Block Distortion
              • Cylinder Head Distortion
              • Exhaust Manifold Cleaning and Inspection
              • Bearing Inspection
              • Valve Seat Inspection
      • 303-01A Engine - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        • Description and Operation
          • 303-01A Engine - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Valve Clearance Adjustment
              • In-vehicle Repair
                • Crankshaft Front Seal
                • In-vehicle Repair|Valves
                • Intake Manifold
                • Valve Cover
                • Valve Seals
                • Camshafts
                • Camshaft Seal
                • Timing Belt
                • Exhaust Manifold
                • Cylinder Head
                • In-vehicle Repair|Oil Pan
                • Oil Pump
                • Crankshaft Rear Seal
                • Removal
                  • In-vehicle Repair|Engine
                  • Engine - Vehicles With: Automatic Transaxle
                  • Disassembly
                    • In-vehicle Repair|Disassembly|Engine
                    • Disassembly and Assembly of Subassemblies
                      • Cylinder Head
                      • Assembly
                        • Assembly|Engine
                        • Installation
                          • Assembly|Installation|Engine
                          • Engine - Vehicles With: Automatic Transaxle
        • 303-01A Engine - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)|Specifications
      • 303-01B Engine - 1.4L Duratorq-TDCi (DV) Diesel
        • 303-01B Engine - 1.4L Duratorq-TDCi (DV) Diesel|Specifications
        • Description and Operation
          • 303-01B Engine - 1.4L Duratorq-TDCi (DV) Diesel|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • In-vehicle Repair
              • Crankshaft Front Seal
              • Camshaft
              • Camshaft Seal
              • Timing Belt
              • In-vehicle Repair|Oil Pan
              • Exhaust Manifold
              • Cylinder Head
              • Crankshaft Rear Seal
              • Valve Seals
              • Hydraulic Lash Adjuster
              • Oil Pump
              • Intake Manifold
              • Removal
                • In-vehicle Repair|Engine
                • Disassembly
                  • In-vehicle Repair|Disassembly|Engine
                  • Disassembly and Assembly of Subassemblies
                    • Cylinder Head
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Assembly|Installation|Engine
      • 303-01C Engine - 1.3L Duratec-8V (Rocam)
        • 303-01C Engine - 1.3L Duratec-8V (Rocam)|Specifications
        • Description and Operation
          • 303-01C Engine - 1.3L Duratec-8V (Rocam)|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • In-vehicle Repair
              • Intake Manifold
              • Valve Cover
              • Crankshaft Front Seal
              • Valve Seals
              • Camshaft
              • Timing Chain
              • Camshaft Followers
              • Exhaust Manifold
              • Cylinder Head
              • In-vehicle Repair|Oil Pan
              • Oil Pump
              • Crankshaft Rear Seal
              • Removal
                • In-vehicle Repair|Engine
                • Disassembly
                  • In-vehicle Repair|Disassembly|Engine
                  • Disassembly and Assembly of Subassemblies
                    • Cylinder Head
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Assembly|Installation|Engine
      • 303-01D Engine - 2.0L Duratec-HE (MI4)
        • 303-01D Engine - 2.0L Duratec-HE (MI4)|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Valve Clearance Adjustment
              • In-vehicle Repair
                • Intake Manifold
                • Crankshaft Front Seal
                • Crankshaft Pulley
                • Valve Seals
                • In-vehicle Repair|Valves
                • Camshafts
                • In-vehicle Repair|Oil Pan
                • Oil Pump
                • Crankshaft Rear Seal
                • Engine Front Cover
                • Exhaust Manifold
                • Timing Chain
                • Cylinder Head
                • Removal
                  • In-vehicle Repair|Engine
                  • Disassembly
                    • In-vehicle Repair|Disassembly|Engine
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Assembly|Installation|Engine
          • 303-01D Engine - 2.0L Duratec-HE (MI4)|Engine
      • 303-01E Engine - 1.6L Duratorq-TDCi (DV) Diesel
        • 303-01E Engine - 1.6L Duratorq-TDCi (DV) Diesel|Specifications
        • Description and Operation
          • 303-01E Engine - 1.6L Duratorq-TDCi (DV) Diesel|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • In-vehicle Repair
              • Intake Manifold
              • Crankshaft Front Seal
              • Valve Seals
              • Camshaft
              • Camshaft Seal
              • Timing Belt
              • Exhaust Manifold
              • Cylinder Head
              • In-vehicle Repair|Oil Pan
              • Oil Pump
              • Crankshaft Rear Seal
              • Removal
                • In-vehicle Repair|Engine
                • Disassembly
                  • In-vehicle Repair|Disassembly|Engine
                  • Assembly
                    • Assembly|Engine
                    • Installation
                      • Assembly|Installation|Engine
      • 303-03A Engine Cooling - 1.25L Duratec-16V (Sigma)-1.3L Duratec-8V (Rocam)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        • 303-03A Engine Cooling - 1.25L Duratec-16V (Sigma)-1.3L Duratec-8V (Rocam)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)|Specifications
        • Description and Operation
          • Engine Cooling - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
          • Engine Cooling - 1.3L Duratec-8V (Rocam)
          • Diagnosis and Testing
            • Engine Cooling
            • General Procedures
              • Cooling System Draining, Filling and Bleeding - 1.25L Duratec-16V (Sigma)-1.3L Duratec-8V (Rocam)-1.4L Duratec-16V (Sigma)-1.6L
              • Removal and Installation
                • Water Pump - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
                • Water Pump - 1.3L Duratec-8V (Rocam)
                • Thermostat - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
                • Thermostat - 1.3L Duratec-8V (Rocam)
                • Radiator
                • Thermostat Housing - 1.3L Duratec-8V (Rocam)
      • 303-03B Engine Cooling - 1.4L Duratorq-TDCi (DV) Diesel
        • 303-03B Engine Cooling - 1.4L Duratorq-TDCi (DV) Diesel|Specifications
        • Description and Operation
          • Engine Cooling
          • Diagnosis and Testing
            • Engine Cooling
            • General Procedures
              • Cooling System Draining, Filling and Bleeding
              • Removal and Installation
                • Water Pump
                • Thermostat Housing
                • Radiator
      • 303-03C Engine Cooling - 2.0L Duratec-HE (MI4)
        • 303-03C Engine Cooling - 2.0L Duratec-HE (MI4)|Specifications
        • Description and Operation
          • Engine Cooling
          • Diagnosis and Testing
            • Engine Cooling
            • General Procedures
              • Cooling System Draining, Filling and Bleeding
              • Removal and Installation
                • Coolant Pump
                • Thermostat Housing
                • Coolant Outlet Connector
                • Radiator
      • 303-03D Engine Cooling - 1.6L Duratorq-TDCi (DV) Diesel
        • Description and Operation
          • Engine Cooling
          • Diagnosis and Testing
            • General Procedures
              • Cooling System Draining, Filling and Bleeding
              • Removal and Installation
                • Coolant Pump
                • Thermostat
                • Radiator
                • Cooling Fan Motor and Shroud
            • Engine Cooling
        • 303-03D Engine Cooling - 1.6L Duratorq-TDCi (DV) Diesel|Specifications
      • 303-04A Fuel Charging and Controls - 1.3L Duratec-8V (Rocam)
        • 303-04A Fuel Charging and Controls - 1.3L Duratec-8V (Rocam)|Specifications
        • Diagnosis and Testing
          • Fuel Charging and Controls
      • 303-04B Fuel Charging and Controls - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
        • 303-04B Fuel Charging and Controls - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)|Specifications
        • Diagnosis and Testing
          • Fuel Charging and Controls
          • Removal and Installation
            • Throttle Body
            • Fuel Charging Wiring Harness
            • Fuel Injection Supply Manifold
      • 303-04C Fuel Charging and Controls - 1.4L Duratorq-TDCi (DV) Diesel
        • 303-04C Fuel Charging and Controls - 1.4L Duratorq-TDCi (DV) Diesel|Specifications
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • General Procedures
              • Fuel Injection Component Cleaning
              • Removal and Installation
                • Fuel Injectors
                • Fuel Injection Pump
                • Fuel Injection Supply Manifold
                • Fuel Metering Valve
                • Fuel Pressure Regulator
      • 303-04D Fuel Charging and Controls - Turbocharger - 1.4L Duratorq-TDCi (DV) Diesel
        • 303-04D Fuel Charging and Controls - Turbocharger - 1.4L Duratorq-TDCi (DV) Diesel|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Turbocharger
            • Removal and Installation
              • Turbocharger
          • Turbocharger
      • 303-04E Fuel Charging and Controls - 2.0L Duratec-HE (MI4)
        • 303-04E Fuel Charging and Controls - 2.0L Duratec-HE (MI4)|Specifications
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • Removal and Installation
              • Throttle Body
              • Fuel Injectors
              • Fuel Rail
      • 303-04F Fuel Charging and Controls - 1.6L Duratorq-TDCi (DV) Diesel
        • 303-04F Fuel Charging and Controls - 1.6L Duratorq-TDCi (DV) Diesel|Specifications
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • General Procedures
              • Fuel Injection Component Cleaning
              • Removal and Installation
                • Fuel Injectors
                • Fuel Rail
                • Fuel Pump
                • Intake Air Shutoff Throttle
      • 303-04G Fuel Charging and Controls - Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel
        • 303-04G Fuel Charging and Controls - Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel|Specifications
        • Description and Operation
          • Turbocharger
          • Diagnosis and Testing
            • Turbocharger
            • Removal and Installation
              • Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel
      • 303-05 Accessory Drive
        • 303-05 Accessory Drive|Specifications
        • Description and Operation
          • Accessory Drive - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
          • Accessory Drive - 1.4L Duratorq-TDCi (DV) Diesel
          • Accessory Drive - 1.6L Duratorq-TDCi (DV) Diesel
          • Accessory Drive - 1.3L Duratec-8V (Rocam)
          • Accessory Drive - 2.0L Duratec-HE (MI4)
          • Diagnosis and Testing
            • Accessory Drive
            • Removal and Installation
              • Accessory Drive Belt - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma), Vehicles With: Air Condition
              • Accessory Drive Belt - 1.3L Duratec-8V (Rocam)
              • Accessory Drive Belt - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma), Vehicles Without: Air Condit
              • Accessory Drive Belt - 2.0L Duratec-HE (MI4)
              • Accessory Drive Belt - 1.4L Duratorq-TDCi (DV) Diesel
              • Accessory Drive Belt Tensioner - 1.6L Duratorq-TDCi (DV) Diesel
              • Accessory Drive Belt - 1.6L Duratorq-TDCi (DV) Diesel
              • Power Steering Pump Belt - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma), Vehicles With: Air Condi
      • 303-06 Starting System
        • 303-06 Starting System|Specifications
        • Description and Operation
          • Starting System
          • Diagnosis and Testing
            • Starting System
            • Removal and Installation
              • Starter Motor - 1.25L Duratec-16V (Sigma)-1.3L Duratec-8V (Rocam)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
              • Starter Motor - 1.4L Duratorq-TDCi (DV) Diesel
              • Starter Motor - 2.0L Duratec-HE (MI4)
              • Starter Motor - 1.6L Duratorq-TDCi (DV) Diesel
      • 303-07A Engine Ignition
        • Diagnosis and Testing
          • Engine Ignition
          • Removal and Installation
            • Ignition Coil Pack - 1.3L Duratec-8V (Rocam)
        • 303-07A Engine Ignition|Specifications
      • 303-07B Glow Plug System - 1.4L Duratorq-TDCi (DV) Diesel
        • Description and Operation
          • Glow Plug System
          • Diagnosis and Testing
            • Glow Plug System
            • Removal and Installation
              • Glow Plug
              • Glow Plug Wire
        • 303-07B Glow Plug System - 1.4L Duratorq-TDCi (DV) Diesel|Specifications
      • 303-07C Engine Ignition - 2.0L Duratec-HE (MI4)
        • 303-07C Engine Ignition - 2.0L Duratec-HE (MI4)|Specifications
        • Diagnosis and Testing
          • Engine Ignition
      • 303-07D Glow Plug System - 1.6L Duratorq-TDCi (DV) Diesel
        • Description and Operation
          • Glow Plug System
          • Diagnosis and Testing
            • Glow Plug System
            • Removal and Installation
              • Glow Plugs
        • 303-07D Glow Plug System - 1.6L Duratorq-TDCi (DV) Diesel|Specifications
      • 303-08A Engine Emission Control - 1.25L Duratec-16V (Sigma)-1.3L Duratec-8V (Rocam)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (S
        • 303-08A Engine Emission Control - 1.25L Duratec-16V (Sigma)-1.3L Duratec-8V (Rocam)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (S|Specifications
        • Description and Operation
          • Engine Emission Control
          • Diagnosis and Testing
            • Removal and Installation
              • Crankcase Vent Oil Separator
            • Engine Emission Control
      • 303-08B Engine Emission Control - 1.4L Duratorq-TDCi (DV) Diesel
        • Description and Operation
          • Engine Emission Control
          • Diagnosis and Testing
            • Engine Emission Control - Vehicles With: Vacuum Exhaust Gas Recirculation (EGR) Valve
            • Engine Emission Control - Vehicles With: Electronic Exhaust Gas Recirculation (EGR) Valve
            • Removal and Installation
              • Exhaust Gas Recirculation (EGR) Valve
              • Electronic Exhaust Gas Recirculation (EGR) Valve
              • Exhaust Gas Recirculation (EGR) Cooler
        • 303-08B Engine Emission Control - 1.4L Duratorq-TDCi (DV) Diesel|Specifications
      • 303-08C Engine Emission Control - 2.0L Duratec-HE (MI4)
        • 303-08C Engine Emission Control - 2.0L Duratec-HE (MI4)|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Engine Emission Control
            • Removal and Installation
              • Exhaust Gas Recirculation (EGR) Valve
              • Crankcase Vent Oil Separator
          • Engine Emission Control
      • 303-08D Engine Emission Control - 1.6L Duratorq-TDCi (DV) Diesel
        • 303-08D Engine Emission Control - 1.6L Duratorq-TDCi (DV) Diesel|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Engine Emission Control
            • Removal and Installation
              • Exhaust Gas Recirculation (EGR) Valve
              • Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube
              • Positive Crankcase Ventilation (PCV) Valve
              • Crankcase Vent Oil Separator
          • Engine Emission Control
      • 303-12 Intake Air Distribution and Filtering
        • 303-12 Intake Air Distribution and Filtering|Specifications
        • Description and Operation
          • Intake Air Distribution and Filtering - 1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
          • Intake Air Distribution and Filtering - 1.4L Duratorq-TDCi (DV) Diesel
          • Intake Air Distribution and Filtering - 1.3L Duratec-8V (Rocam)
          • Intake Air Distribution and Filtering - 1.6L Duratorq-TDCi (DV) Diesel
          • Intake Air Distribution and Filtering - 2.0L Duratec-HE (MI4)
          • Diagnosis and Testing
            • Intake Air Distribution and Filtering
            • Removal and Installation
              • Air Cleaner - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
              • Air Cleaner - 1.3L Duratec-8V (Rocam)
              • Air Cleaner - 1.4L Duratorq-TDCi (DV) Diesel
              • Air Cleaner - 2.0L Duratec-HE (MI4)
              • Air Cleaner - 1.6L Duratorq-TDCi (DV) Diesel
              • Charge Air Cooler - 1.6L Duratorq-TDCi (DV) Diesel
      • 303-13 Evaporative Emissions
        • Description and Operation
          • Evaporative Emissions
          • Diagnosis and Testing
            • Removal and Installation
              • Evaporative Emission Canister - 1.25L Duratec-16V (Sigma)-1.3L Duratec-8V (Rocam)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sig
            • Evaporative Emissions
      • 303-14 Electronic Engine Controls
        • 303-14 Electronic Engine Controls|Specifications
        • Description and Operation
          • Electronic Engine Controls - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
          • Electronic Engine Controls - 1.4L Duratorq-TDCi (DV) Diesel
          • Electronic Engine Controls - 1.3L Duratec-8V (Rocam)
          • Electronic Engine Controls - 2.0L Duratec-HE (MI4)
          • Electronic Engine Controls - 1.6L Duratorq-TDCi (DV) Diesel
          • Diagnosis and Testing
            • Electronic Engine Controls
            • Removal and Installation
              • Camshaft Position (CMP) Sensor - 1.4L Duratorq-TDCi (DV) Diesel
              • Crankshaft Position (CKP) Sensor - 1.4L Duratorq-TDCi (DV) Diesel
              • Idle Air Control (IAC) Valve - 1.3L Duratec-8V (Rocam)
              • Powertrain Control Module (PCM) - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
              • Powertrain Control Module (PCM) - 1.4L Duratorq-TDCi (DV) Diesel
              • Powertrain Control Module (PCM) - 2.0L Duratec-HE (MI4), Vehicles Without: PCM Security Shield
              • Powertrain Control Module (PCM) - 2.0L Duratec-HE (MI4), Vehicles With: PCM Security Shield
              • Powertrain Control Module (PCM) - 1.6L Duratorq-TDCi (DV) Diesel
              • Engine Coolant Temperature (ECT) Sensor - 2.0L Duratec-HE (MI4)
              • Heated Oxygen Sensor (HO2S)
              • Catalyst Monitor Sensor - 1.25L Duratec-16V (Sigma)-1.3L Duratec-8V (Rocam)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)-2.
              • Camshaft Position (CMP) Sensor - 1.6L Duratorq-TDCi (DV) Diesel
              • Crankshaft Position (CKP) Sensor - 1.6L Duratorq-TDCi (DV) Diesel
              • Crankshaft Position (CKP) Sensor
              • Knock Sensor (KS)
    • 307 Automatic Transmission-Transaxle
      • 307-01A Automatic Transmission-Transaxle - Vehicles With: 4-Speed Automatic Transmission (AW81-40)
        • 307-01A Automatic Transmission-Transaxle - Vehicles With: 4-Speed Automatic Transmission (AW81-40)|Specifications
        • Description and Operation
          • Automatic Transaxle
          • Identification Tags
          • Transmission Ranges and Power Flow
          • Transaxle Electronic Control System
          • Diagnosis and Testing
            • Automatic Transaxle
            • General Procedures
              • Transmission Fluid Level Check
              • Transmission Fluid Drain and Refill
              • In-vehicle Repair
                • Halfshaft Seal LH
                • Transmission Range (TR) Sensor
                • Halfshaft Seal RH
                • Turbine Shaft Speed (TSS) Sensor
                • Vehicle Speed Sensor (VSS)
                • Removal and Installation
                  • Transaxle
      • 307-02 Transmission-Transaxle Cooling - Vehicles With: 4-Speed Automatic Transmission (AW81-40)
        • 307-02 Transmission-Transaxle Cooling - Vehicles With: 4-Speed Automatic Transmission (AW81-40)|Specifications
        • Description and Operation
          • Transaxle Cooling
          • Removal and Installation
            • Transmission Fluid Cooler
            • Transmission Fluid Cooler Tubes
      • 307-05 Automatic Transmission-Transaxle External Controls - Vehicles With: 4-Speed Automatic Transmission (AW81-40)
        • 307-05 Automatic Transmission-Transaxle External Controls - Vehicles With: 4-Speed Automatic Transmission (AW81-40)|Specifications
        • Description and Operation
          • External Controls
          • General Procedures
            • Selector Lever Cable Adjustment
            • Removal and Installation
              • Brake Shift Interlock Actuator
              • Selector Lever Cable
              • Selector Lever Assembly
              • Selector Lever Bezel
              • Selector Lever Knob
              • Disassembly and Assembly
                • Selector Lever Assembly
    • 308 Manual Transmission-Transaxle, Clutch and Transfer Case
      • 308-00 Manual Transmission-Transaxle and Clutch - General Information
        • 308-00 Manual Transmission-Transaxle and Clutch - General Information|Specifications
        • Diagnosis and Testing
          • Manual Transaxle and Clutch
          • General Procedures
            • Clutch System Bleeding
            • Gearshift Cable Adjustment
            • Clutch System Bleeding - Vehicles With: Automated Gearshift
      • 308-01 Clutch
        • 308-01 Clutch|Specifications
        • Description and Operation
          • 308-01 Clutch|Clutch
          • Diagnosis and Testing
            • Diagnosis and Testing|Clutch
            • Removal and Installation
              • Clutch Disc and Pressure Plate
      • 308-02 Clutch Controls
        • 308-02 Clutch Controls|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Clutch Controls
            • Removal and Installation
              • Clutch Slave Cylinder
              • Clutch Master Cylinder
          • Clutch Controls
      • 308-03 Manual Transmission-Transaxle
        • 308-03 Manual Transmission-Transaxle|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Manual Transaxle
            • General Procedures
              • Bearing Check
              • In-vehicle Repair
                • Halfshaft Seal LH
                • Halfshaft Seal RH
                • Vehicle Speed Sensor (VSS)
                • Removal
                  • Transaxle - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
                  • Transaxle - 1.3L Duratec-8V (Rocam)
                  • Transaxle - 2.0L Duratec-HE (MI4)
                  • Transaxle - 1.4L Duratorq-TDCi (DV) Diesel-1.6L Duratorq-TDCi (DV) Diesel
                  • Disassembly
                    • Transaxle
                    • Disassembly and Assembly of Subassemblies
                      • Output Shaft
                      • Differential
                      • Input Shaft
                      • Selector Plate
                      • Assembly
                        • Transaxle
                        • Installation
                          • Transaxle - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
                          • Transaxle - 1.3L Duratec-8V (Rocam)
                          • Transaxle - 2.0L Duratec-HE (MI4)
                          • Transaxle - 1.4L Duratorq-TDCi (DV) Diesel-1.6L Duratorq-TDCi (DV) Diesel
          • Manual Transaxle
      • 308-06 Manual Transmission-Transaxle External Controls
        • 308-06 Manual Transmission-Transaxle External Controls|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • External Controls
            • Removal and Installation
              • Gearshift Lever
              • Gearshift Lever - Vehicles With: Automated Gearshift
              • Gearshift Cables
          • External Controls
      • 308-11 Manual Transmission-Transaxle Automated Gearshift System
        • 308-11 Manual Transmission-Transaxle Automated Gearshift System|Specifications
        • Description and Operation
          • Automated Gearshift
          • Automated Gearshift Control
          • Diagnosis and Testing
            • Automated Gearshift System
            • Removal and Installation
              • Gearshift Actuator
              • Clutch Actuator
              • Gearshift Hydraulic Fluid Lines
    • 309 Exhaust System
      • 309-00 Exhaust System
        • 309-00 Exhaust System|Specifications
        • Description and Operation
          • Exhaust System
          • Removal and Installation
            • Catalytic Converter - 2.0L Duratec-HE (MI4)
            • Catalytic Converter - 1.4L Duratorq-TDCi (DV) Diesel
            • Catalytic Converter - 1.6L Duratorq-TDCi (DV) Diesel
            • Exhaust Flexible Pipe - 2.0L Duratec-HE (MI4)
            • Exhaust Flexible Pipe - 1.4L Duratorq-TDCi (DV) Diesel-1.6L Duratorq-TDCi (DV) Diesel
    • 310 Fuel System
      • 310-00 Fuel System - General Information
        • Diagnosis and Testing
          • Fuel System - 1.25L Duratec-16V (Sigma)-1.3L Duratec-8V (Rocam)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)-2.0L Duratec-H
          • Fuel System - 1.4L Duratorq-TDCi (DV) Diesel-1.6L Duratorq-TDCi (DV) Diesel
          • General Procedures
            • Fuel System Pressure Release
            • Fuel Tank Draining
            • Quick Release Coupling
            • Fuel System Pressure Check - 2.0L Duratec-HE (MI4)
            • Fuel System Pressure Check - Petrol
      • 310-01 Fuel Tank and Lines
        • 310-01 Fuel Tank and Lines|Specifications
        • Description and Operation
          • Fuel Tank and Lines - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
          • Fuel Tank and Lines - 1.4L Duratorq-TDCi (DV) Diesel
          • Diagnosis and Testing
            • Fuel Tank and Lines
            • Removal and Installation
              • Fuel Pump Module
              • Fuel Tank
              • Fuel Tank Filler Pipe
              • Fuel Level Sensor
              • Fuel Filter - 1.4L Duratorq-TDCi (DV) Diesel
              • Fuel Filter - 1.6L Duratorq-TDCi (DV) Diesel
              • Fuel Level Resistor Card
      • 310-02A Acceleration Control - 1.25L Duratec-16V (Sigma)-1.3L Duratec-8V (Rocam)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigm
        • Description and Operation
          • Acceleration Control
          • Diagnosis and Testing
            • Acceleration Control
      • 310-02B Acceleration Control - 2.0L Duratec-HE (MI4)
        • Description and Operation
          • Diagnosis and Testing
            • Acceleration Control
          • Acceleration Control
      • 310-02C Acceleration Control - 1.4L Duratorq-TDCi (DV) Diesel-1.6L Duratorq-TDCi (DV) Diesel
        • Diagnosis and Testing
          • Acceleration Control
  • 4 Electrical
    • 412 Climate Control System
      • 412-00 Climate Control System - General Information
        • 412-00 Climate Control System - General Information|Specifications
        • Diagnosis and Testing
          • Climate Control System
          • General Procedures
            • Air Conditioning (A-C) Clutch Air Gap Adjustment
            • Air Conditioning (A-C) System Recovery, Evacuation and Charging
            • Refrigerant Oil Adding
            • Air Distribution System Cleaning
            • Contaminated Refrigerant Handling
            • Electronic Leak Detection
            • Spring Lock Coupling
            • Vacuum Leak Detection
            • Fluorescent Dye Leak Detection
      • 412-01B Air Distribution and Filtering
        • Description and Operation
          • Air Distribution
          • Diagnosis and Testing
            • Air Distribution and Filtering
            • Removal and Installation
              • Pollen Filter
        • 412-01B Air Distribution and Filtering|Specifications
      • 412-02A Heating and Ventilation
        • 412-02A Heating and Ventilation|Specifications
        • Description and Operation
          • Heating and Ventilation
          • Diagnosis and Testing
            • Heating and Ventilation
            • Removal and Installation
              • Blower Motor
              • Heater Core
              • Heater Core and Evaporator Core Housing
              • Disassembly and Assembly
                • Heater Core and Evaporator Core Housing
      • 412-02B Auxiliary Heating
        • 412-02B Auxiliary Heating|Specifications
        • Description and Operation
          • Auxiliary Heater
          • Diagnosis and Testing
            • Booster Heater
            • Removal and Installation
              • Electric Booster Heater
      • 412-03 Air Conditioning
        • 412-03 Air Conditioning|Specifications
        • Description and Operation
          • Air Conditioning
          • Diagnosis and Testing
            • Air Conditioning
            • Removal and Installation
              • Clutch and Clutch Field Coil
              • Evaporator Core
              • Evaporator Core Orifice
              • Low-Pressure Cutoff Switch
              • High-Pressure Cutoff Switch
              • Condenser Core
              • Condenser Core - 1.6L Duratorq-TDCi (DV) Diesel
              • Suction Accumulator
              • Suction Accumulator - 1.6L Duratorq-TDCi (DV) Diesel
              • Air Conditioning (A-C) Compressor - 1.25L Duratec-16V (Sigma)-1.3L Duratec-8V (Rocam)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V
              • Air Conditioning (A-C) Compressor - 1.4L Duratorq-TDCi (DV) Diesel-1.6L Duratorq-TDCi (DV) Diesel
              • Compressor Manifold and Tube Assembly
              • Condenser to Evaporator Line
              • Evaporator Outlet Line
      • 412-04 Control Components
        • Description and Operation
          • Control Components
          • Diagnosis and Testing
            • Control Components
            • Removal and Installation
              • Climate Control Assembly
              • Climate Control Assembly - Vehicles Built From: 10-2005
              • Blower Motor Switch
              • Air Inlet Blend Door Actuator
              • Temperature Blend Door Actuator
              • Footwell Vent-Duct Blend Door Actuator
              • Center Register Air Discharge Temperature Sensor
              • Footwell Air Discharge Temperature Sensor
        • 412-04 Control Components|Specifications
    • 413 Instrumentation and Warning Systems
      • 413-00 Instrument Cluster and Panel Illumination
        • Diagnosis and Testing
          • Instrument Cluster and Panel Illumination - Vehicles Built Up To: 10-2005
          • Instrument Cluster and Panel Illumination - Vehicles Built From: 10-2005
      • 413-01 Instrument Cluster
        • Description and Operation
          • Diagnosis and Testing
            • Instrument Cluster - Vehicles Built Up To: 10-2005
            • Instrument Cluster - Vehicles Built From: 10-2005
            • Removal and Installation
              • Instrument Cluster - Vehicles Built Up To: 10-2005
              • Instrument Cluster - Vehicles Built From: 10-2005
      • 413-06 Horn
        • 413-06 Horn|Specifications
        • Diagnosis and Testing
          • Horn - Vehicles Built Up To: 10-2005
          • Horn - Vehicles Built From: 10-2005
      • 413-08 Information and Message Center
        • Diagnosis and Testing
          • Removal and Installation
            • Message Center
          • Information and Message Center
      • 413-09 Warning Devices
        • Diagnosis and Testing
          • Warning Devices
          • Warning Devices - Vehicles Built Up To: 10-2005
          • Warning Devices - Vehicles Built From: 10-2005
          • Removal and Installation
            • Low Washer Fluid Warning Indicator Switch
      • 413-13 Parking Aid
        • Diagnosis and Testing
          • Parking Aid
    • 414 Battery and Charging System
      • 414-00 Charging System - General Information
        • Description and Operation
          • Charging System
          • Diagnosis and Testing
            • Charging System
            • General Procedures
              • Battery Charging
      • 414-01 Battery, Mounting and Cables
        • Diagnosis and Testing
          • Diagnosis and Testing|Battery
          • General Procedures
            • Battery Disconnect and Connect
            • Removal and Installation
              • Battery Tray
              • Battery to Starter Motor Solenoid Cable - 1.3L Duratec-8V (Rocam)
              • Battery to Starter Motor Solenoid Cable - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
              • Battery Tray - 2.0L Duratec-HE (MI4)
              • Battery Cables - 2.0L Duratec-HE (MI4)
        • 414-01 Battery, Mounting and Cables|Specifications
      • 414-02 Generator and Regulator
        • Diagnosis and Testing
          • Generator
          • Removal and Installation
            • Generator - 1.3L Duratec-8V (Rocam)
            • Generator - 1.25L Duratec-16V (Sigma)-1.4L Duratec-16V (Sigma)-1.6L Duratec-16V (Sigma)
            • Generator - 1.4L Duratorq-TDCi (DV) Diesel
            • Generator - 2.0L Duratec-HE (MI4)
            • Generator - 1.6L Duratorq-TDCi (DV) Diesel, Vehicles With: Air Conditioning
            • Generator - 1.6L Duratorq-TDCi (DV) Diesel, Vehicles Without: Air Conditioning
        • 414-02 Generator and Regulator|Specifications
    • 415 Information and Entertainment Systems
      • 415-00 Information and Entertainment System - General Information
        • Diagnosis and Testing
          • Audio System - Vehicles Built Up To: 10-2005
          • Audio System - Vehicles Built From: 10-2005
      • 415-01A Audio Unit
        • Description and Operation
          • Diagnosis and Testing
            • Audio System
            • Removal and Installation
              • Audio Unit - Vehicles Built Up To: 10-2005
              • Audio Unit - Vehicles Built From: 10-2005
      • 415-02 Antenna
        • Diagnosis and Testing
          • Diagnosis and Testing|Antenna
          • Removal and Installation
            • Antenna Cable
    • 417 Lighting
      • 417-01 Exterior Lighting
        • Description and Operation
          • Exterior Lighting
          • Diagnosis and Testing
            • Headlamps - Vehicles Built Up To: 10-2005
            • Headlamps - Vehicles Built From: 10-2005
            • Stoplamps
            • Turn Signal and Hazard Lamps
            • Parking, Rear and License Plate Lamps
            • Reversing Lamps - Vehicles Built Up To: 10-2005
            • Reversing Lamps - Vehicles Built From: 10-2005
            • Fog Lamps
            • Headlamp Leveling
            • Trailer Lamps
            • General Procedures
              • Headlamp Adjustment
              • Headlamp Masking - Vehicles Built Up To: 10-2005
              • Headlamp Masking - Vehicles Built From: 10-2005
              • Front Fog Lamp Adjustment
              • Removal and Installation
                • Front Fog Lamp - Vehicles Built Up To: 11-2004
                • Front Fog Lamp - Vehicles Built From: 11-2004
                • Headlamp Switch
                • Rear Lamp Assembly - Vehicles Built Up To: 10-2005
                • Headlamp Assembly
        • 417-01 Exterior Lighting|Specifications
      • 417-02 Interior Lighting
        • Diagnosis and Testing
          • Interior Lighting - Vehicles Built Up To: 10-2005
          • Interior Lighting - Vehicles Built From: 10-2005
      • 417-04 Daytime Running Lamps (DRL)
        • Diagnosis and Testing
          • Daytime Running Lamps (DRL)
    • 418 Electrical Distribution
      • 418-00 Module Communications Network
        • Description and Operation
          • Communications Network
          • Diagnosis and Testing
            • Communications Network - Vehicles Built Up To: 10-2005
            • Communications Network - Vehicles Built From: 10-2005
      • 418-02 Wiring Harnesses
        • Diagnosis and Testing
          • Wiring Harness
      • 418-01 Module Configuration
        • Diagnosis and Testing
          • Module Configuration
    • 419 Electronic Feature Group
      • 419-01A Anti-Theft - Active
        • Description and Operation
          • Diagnosis and Testing
            • Anti-Theft - Active
      • 419-01B Anti-Theft - Passive
        • Description and Operation
          • Anti-Theft - Passive
          • Diagnosis and Testing
            • Anti-Theft - Passive
            • General Procedures
              • Key Programming Using Diagnostic Equipment
              • Key Programming Using Two Programmed Keys
              • Key Programming Switch State Control
              • Erasing All Key Codes Using Diagnostic Equipment
              • Anti-Theft Security Access
      • 419-07A Navigation System - Vehicles With: Travel Pilot
        • Diagnosis and Testing
          • Navigation System
          • Removal and Installation
            • Navigation System Antenna
            • Navigation System Display Module
      • 419-07B Navigation System - Vehicles With: Traffic Pro
        • Diagnosis and Testing
          • Navigation System
          • Removal and Installation
            • Navigation System Antenna
            • Navigation System Display Module
      • 419-08 Cellular Phone
        • Diagnosis and Testing
          • Cellular Phone
      • 419-10 Multifunction Electronic Modules
        • Description and Operation
          • Module Controlled Functions
          • Diagnosis and Testing
            • Generic Electronic Module (GEM) - Vehicles Built Up To: 10-2005
            • Generic Electronic Module (GEM) - Vehicles Built From: 10-2005
            • Removal and Installation
              • Generic Electronic Module (GEM)
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-00 Body System - General Information
        • Description and Operation
          • 501-00 Body System - General Information|Body
      • 501-02 Front End Body Panels
        • 501-02 Front End Body Panels|Specifications
        • Removal and Installation
          • 501-02 Front End Body Panels|Removal and Installation|Fender
          • Radiator Grille Opening Panel
      • 501-03 Body Closures
        • 501-03 Body Closures|Specifications
      • 501-05 Interior Trim and Ornamentation
        • 501-05 Interior Trim and Ornamentation|Specifications
        • Removal and Installation
          • Front Door Trim Panel
          • Rear Door Trim Panel
          • Headliner - 5-Door
          • Headliner - 3-Door
          • Headliner - Van
          • B-Pillar Trim Panel - 5-Door
          • C-Pillar Trim Panel - 5-Door
          • B-Pillar Trim Panel - 3-Door
          • C-Pillar Trim Panel - 3-Door
          • Rear Quarter Trim Panel
      • 501-08 Exterior Trim and Ornamentation
        • Removal and Installation
          • Rocker Panel Moulding
      • 501-09 Rear View Mirrors
        • 501-09 Rear View Mirrors|Specifications
        • Diagnosis and Testing
          • Rear View Mirrors - Vehicles Built Up To: 10-2005
          • Rear View Mirrors - Vehicles Built From: 10-2005
          • Rear View Mirrors - Vehicles Built Up To: 10-2005, Vehicles With: Double Locking
          • Removal and Installation
            • Exterior Mirror - Vehicles Built From: 10-2005
            • Exterior Mirror - Vehicles Built Up To: 10-2005
      • 501-10 Seating
        • 501-10 Seating|Specifications
        • Diagnosis and Testing
          • Diagnosis and Testing|Seats
          • Removal and Installation
            • Front Seat
            • Front Seat Backrest Cover - 3-Door
            • Front Seat Backrest Cover - 5-Door
            • Rear Seat Backrest Latch
            • Rear Seat Backrest Cover
      • 501-11 Glass, Frames and Mechanisms
        • 501-11 Glass, Frames and Mechanisms|Specifications
        • Diagnosis and Testing
          • Glass, Frames and Mechanisms
          • Glass, Frames and Mechanisms - Vehicles With: Double Locking
          • Removal and Installation
            • Windshield Glass
            • Liftgate Window Glass
            • Front Door Window Glass - 5-Door
            • Front Door Window Glass - 3-Door
            • Front Door Window Regulator - 5-Door
            • Front Door Window Regulator - 3-Door
            • Front Door Window Regulator Motor
            • Rear Quarter Window Glass - 5-Door
            • Rear Quarter Window Glass - 3-Door-Van
            • Rear Door Window Regulator
            • Rear Door Window Glass
      • 501-12 Instrument Panel and Console
        • Removal and Installation
          • Instrument Panel - Vehicles Built Up To: 10-2005
          • Instrument Panel - Vehicles Built From: 10-2005
          • Floor Console
          • Overhead Console
      • 501-14 Handles, Locks, Latches and Entry Systems
        • 501-14 Handles, Locks, Latches and Entry Systems|Specifications
        • Diagnosis and Testing
          • Locks, Latches and Entry Systems
          • General Procedures
            • Remote Transmitter Programming
            • Removal and Installation
              • Front Door Latch
              • Rear Door Latch
              • Ignition Lock Cylinder
              • Liftgate Lock Cylinder
              • Liftgate Latch
              • Door Lock Cylinder
      • 501-16 Wipers and Washers
        • Description and Operation
          • Wipers and Washers
          • Diagnosis and Testing
            • Wipers and Washers
            • General Procedures
              • Wiper Blade and Pivot Arm Adjustment
              • Removal and Installation
                • Mounting Arm and Pivot Shaft
                • Windshield Washer Pump
                • Windshield Wiper Motor
                • Windshield Washer Reservoir
                • Rear Window Wiper Motor
                • Windshield Washer Reservoir - 1.6L Duratorq-TDCi (DV) Diesel
                • Rain Sensor
        • 501-16 Wipers and Washers|Specifications
      • 501-17 Roof Opening Panel
        • 501-17 Roof Opening Panel|Specifications
        • Diagnosis and Testing
          • Roof Opening Panel
          • General Procedures
            • Water Drainage System Check and Water Leak Corrections
            • Roof Opening Panel Alignment
            • Removal and Installation
              • Roof Opening Panel Glass
              • Roof Opening Panel Motor
              • Roof Opening Panel Regulator
              • Roof Opening Panel
      • 501-19 Bumpers
        • 501-19 Bumpers|Specifications
        • Removal and Installation
          • Rear Bumper Cover
          • Front Bumper Cover
          • Front Bumper
      • 501-20A Safety Belt System
        • Diagnosis and Testing
          • Safety Belt System
          • Removal and Installation
            • Safety Belt Buckle and Pretensioner
            • Rear Center Safety Belt Retractor
            • Safety Belt Shoulder Height Adjuster
            • Front Safety Belt Retractor - 5-Door
            • Front Safety Belt Retractor - Vehicles Built Up To: 11-2004, 3-Door
            • Front Safety Belt Retractor - Vehicles Built From: 11-2004, 3-Door
            • Rear Safety Belt Retractor - 5-Door
            • Rear Safety Belt Retractor - 3-Door
            • Safety Belt Retractor and Pretensioner - 3-Door
            • Safety Belt Retractor and Pretensioner - 5-Door
        • 501-20A Safety Belt System|Specifications
      • 501-20B Supplemental Restraint System
        • 501-20B Supplemental Restraint System|Specifications
        • Description and Operation
          • Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Vehicles Built Up To: 11-2004
          • Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Vehicles Built From: 11-2004
          • Diagnosis and Testing
            • Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Vehicles Built Up To: 11-2004
            • Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Vehicles Built Up To: 10-2005
            • Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Vehicles Built From: 10-2005
            • General Procedures
              • Deployed Air Bag Disposal
              • Unserviceable Air Bag Disposal
              • Scrapped Vehicle Undeployed Air Bag Disposal
              • Safety Belt Pretensioner Disposal
              • Removal and Installation
                • Side Air Curtain Module - 5-Door
                • Crash Sensor
                • Side Air Curtain Module - 3-Door
                • Driver Air Bag Module
                • Passenger Air Bag Module - Vehicles Built Up To: 10-2005
                • Passenger Air Bag Module - Vehicles Built From: 10-2005
                • Air Bag Control Module
                • Clockspring
                • Side Impact Sensor - 5-Door
                • Side Impact Sensor - 3-Door
                • Side Air Bag Module
                • Passenger Air Bag Deactivation (PAD) Switch
                • Driver Air Bag Module Wiring Harness
      • 501-25 Body Repairs - General Information
        • 501-25 Body Repairs - General Information|Specifications
        • Description and Operation
          • Description and Usage of Body Repair Literature
          • Health and Safety Precautions
          • 501-25 Body Repairs - General Information|Symbols
          • Environmental Regulations
          • Body Construction
          • Diagnosis and Damage Evaluation
          • Tools and Equipment for Body Repairs
          • Body Sheet Metal
          • Establish Repair Method
          • Straightening
          • Alignment Check
          • Complete Panel Replacement-Partial Replacement
          • Corrosion Prevention
          • Corrosion Damage-Corrosion Repair
          • Sealer, Underbody Protection Material and Adhesives
          • Cutting Technique
          • Panel Beating Technique and Smart Repairs
          • Paintless Dent Removal
          • Joining Techniques
          • Plastic Repairs
          • Special Repair Techniques
          • Impact of Insufficient Repair Quality
          • Water Leaks
          • Noise, Vibration and Harshness
          • Wind Noise
      • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Frame Tolerance Check
            • Body Tolerance Check
      • 501-27 Front End Sheet Metal Repairs
        • Removal and Installation
          • Fender Apron Panel Reinforcement
          • Front Side Member Extension
          • Front Side Member and Fender Apron Panel LH
          • Front Side Member Section
      • 501-28 Roof Sheet Metal Repairs
        • 501-28 Roof Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Roof Panel
      • 501-29 Side Panel Sheet Metal Repairs
        • 501-29 Side Panel Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Rocker Panel
          • A-Pillar Outer Panel Section and Reinforcement
          • Rocker Panel Section - 3-Door
          • B-Pillar and Reinforcement - 3-Door
          • Rocker Panel Inner Reinforcement
          • B-Pillar and Reinforcement - 5-Door
          • Front Door Skin Panel
      • 501-30 Rear End Sheet Metal Repairs
        • 501-30 Rear End Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Quarter Panel RH
          • Inner Quarter Panel and Wheelhouse
          • Water Drain Panel Reinforcement
          • Back Panel
          • Rear Floor Panel
          • Rear Floor Panel Section
          • Rear Side Member Section
          • Rear Outer Wheelhouse Half
          • Quarter-Side Panel Rear Section RH
          • Quarter Panel RH - 3-Door
          • Rear Wheelhouse Outer - 3-Door
          • Water Drain Panel Reinforcement - 3-Door
      • 501-36 Paint - General Information
        • 501-36 Paint - General Information|Specifications
        • Description and Operation
          • Description and Usage of Paint Literature
          • 501-36 Paint - General Information|Symbols
          • Environmental Regulations
          • Health and Safety Precautions
          • Factory Paint Application
          • Paintwork Defects and Damage
          • Tools and Equipment for Paint Repairs
          • Refinishing Materials
          • Paint Repairs
          • Additional Materials
          • Painting Plastic Parts
          • Spot Repairs
          • Corrosion Prevention
          • Color Identification and Chromatics
          • Tips and Tricks
    • 502 Frame and Mounting
      • 502-00 Uni-Body, Subframe and Mounting System
        • 502-00 Uni-Body, Subframe and Mounting System|Specifications
        • Removal and Installation
          • Crossmember
• Body and Paint
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-25 Body Repairs - General Information
        • 501-25 Body Repairs - General Information|Specifications
        • Description and Operation
          • Description and Usage of Body Repair Literature
          • 501-25 Body Repairs - General Information|Symbols
          • Environmental Regulations
          • Health and Safety Precautions
          • Body Construction
          • Body Sheet Metal
          • Diagnosis and Damage Evaluation
          • Establish Repair Method
          • Tools and Equipment for Body Repairs
          • Alignment Check
          • Complete Panel Replacement-Partial Replacement
          • Straightening
          • Corrosion Damage-Corrosion Repair
          • Corrosion Prevention
          • Sealer, Underbody Protection Material and Adhesives
          • Cutting Technique
          • Panel Beating Technique and Smart Repairs
          • Paintless Dent Removal
          • Plastic Repairs
          • Joining Techniques
          • Special Repair Techniques
          • Impact of Insufficient Repair Quality
          • Water Leaks
          • Wind Noise
          • Noise, Vibration and Harshness
      • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Frame Tolerance Check
            • Body Tolerance Check
      • 501-27 Front End Sheet Metal Repairs
        • Removal and Installation
          • Fender Apron Panel Reinforcement
          • Click to view this Labor Time
          • Front Side Member Extension
          • Front Side Member Section
          • Front Side Member and Fender Apron Panel LH
      • 501-28 Roof Sheet Metal Repairs
        • Removal and Installation
          • Roof Panel
        • 501-28 Roof Sheet Metal Repairs|Specifications
      • 501-29 Side Panel Sheet Metal Repairs
        • 501-29 Side Panel Sheet Metal Repairs|Specifications
        • Removal and Installation
          • A-Pillar Outer Panel Section and Reinforcement
          • Rocker Panel
          • Rocker Panel Section - 3-Door
          • B-Pillar and Reinforcement - 3-Door
          • Rocker Panel Inner Reinforcement
          • Front Door Skin Panel
          • B-Pillar and Reinforcement - 5-Door
      • 501-30 Rear End Sheet Metal Repairs
        • 501-30 Rear End Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Quarter Panel RH
          • Inner Quarter Panel and Wheelhouse
          • Water Drain Panel Reinforcement
          • Back Panel
          • Rear Floor Panel
          • Rear Floor Panel Section
          • Rear Side Member Section
          • Rear Outer Wheelhouse Half
          • Quarter-Side Panel Rear Section RH
          • Quarter Panel RH - 3-Door
          • Rear Wheelhouse Outer - 3-Door
          • Water Drain Panel Reinforcement - 3-Door
      • 501-36 Paint - General Information
        • 501-36 Paint - General Information|Specifications
        • Description and Operation
          • Description and Usage of Paint Literature
          • 501-36 Paint - General Information|Symbols
          • Health and Safety Precautions
          • Environmental Regulations
          • Factory Paint Application
          • Paintwork Defects and Damage
          • Tools and Equipment for Paint Repairs
          • Refinishing Materials
          • Additional Materials
          • Paint Repairs
          • Painting Plastic Parts
          • Spot Repairs
          • Corrosion Prevention
          • Color Identification and Chromatics
          • Tips and Tricks