ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

417-04 Daytime Running Lamps (DRL) > < Interior Lighting - Vehicles Built Up To: 10-2005
Interior Lighting - Interior Lighting—Vehicles Built From: 10/2005 Fiesta 2002.25 (11/2001-)
Diagnosis and Testing

Refer to Wiring Diagrams Section 417-02, for schematic and connector information.

Inspection and Verification

  1. Verify the customer concern.
  1. Visually inspect for obvious signs of electrical damage.

Visual Inspection Chart

Electrical
Fuse(s)
Transportation fuse pack
Wiring harness
Electrical connector(s)
Lamp(s)
Switch(es)
Generic Electronic Module (GEM)
  1. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
  1. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart.

Symptom Chart

Symptom Possible Sources Action
The front interior lamp is inoperative
*
Fuse.
*
Bulb.
*
Circuit(s).
*
Interior lamp switch.
*
Front interior lamp.
*
GEM.
*
GO to Pinpoint Test A.
The rear interior lamp is inoperative (Fusion only)
*
Fuse.
*
Bulb.
*
Circuit(s).
*
Interior lamp switch.
*
Rear interior lamp.
*
GEM.
*
GO to Pinpoint Test B.
Right-hand rear map reading lamp is inoperative (Fusion only)
*
Fuse.
*
Bulb.
*
Circuit(s).
*
Map reading lamp.
*
GEM.
*
GO to Pinpoint Test C.
Left-hand rear map reading lamp is inoperative (Fusion only)
*
Fuse.
*
Bulb.
*
Circuit(s).
*
Map reading lamp.
*
GEM.
*
GO to Pinpoint Test D.
The luggage compartment lamp is inoperative
*
Fuse.
*
Bulb.
*
Circuit(s).
*
Luggage compartment lamp switch.
*
Luggage compartment lamp.
*
GEM.
*
GO to Pinpoint Test E.
The interior lamp does not automatically turn off after 10 minutes when the lamp is in the ILLUMINATED ENTRY position
*
GEM.
*
Circuit.
*
CHECK circuit 31S-LC7 (BK/BU) for short to ground. If the circuit is OK, INSTALL a new GEM.
REFER to: Generic Electronic Module (GEM) (419-10 Multifunction Electronic Modules, Removal and Installation).
TEST the system for normal operation.
The interior lamp does not automatically turn off after 30 minutes when the lamp is in the ON position
*
GEM.
*
INSTALL a new GEM.
REFER to: Generic Electronic Module (GEM) (419-10 Multifunction Electronic Modules, Removal and Installation).
TEST the system for normal operation.

Pinpoint Tests

NOTE:
NOTE:Use a digital multimeter for all electrical measurements.

PINPOINT TEST A : THE FRONT INTERIOR LAMP IS INOPERATIVE

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
A1: CHECK THE OPERATION OF THE FRONT INTERIOR LAMP
1
Check the operation of the front interior lamp in both the ON and ILLUMINATED ENTRY positions.

Is the front interior lamp inoperative in both positions?
Yes
No
If inoperative in the ON position, GO to A3. If inoperative in the ILLUMINATED ENTRY position, GO to A4.
A2: CHECK THE FRONT INTERIOR LAMP FOR POWER
1
Disconnect Front Interior Lamp C750.
2
Ignition switch in position II.
3
Ignition switch in position 0.

4
Measure the voltage between the front interior lamp C750 pin 1, circuit 29-LC7 (OG/BU), harness side and ground.

Is the voltage greater than 10 volts?
Yes
No
REPAIR circuit 29-LC7 (OG/BU). TEST the system for normal operation.
A3: CHECK THE FRONT INTERIOR LAMP FOR GROUND
1
Disconnect Front Interior Lamp C751.

2
Measure the resistance between the front interior lamp C751 pin 2, 31-LC7 (BK), harness side and ground.

Is the resistance less than 5 ohms?
Yes
INSTALL a new front interior lamp. TEST the system for normal operation.
No
REPAIR circuit 31-LC7 (BK). TEST the system for normal operation.
A4: CHECK THE FRONT INTERIOR LAMP FOR GROUND WITH THE DRIVER DOOR OPEN
1
Disconnect Front Interior Lamp C751.
2
Open the driver door.

3
Measure the resistance between the front interior lamp C751 pin 1, 31S-LC7 (BK/BU), harness side and ground.

Is the resistance less than 5 ohms?
Yes
INSTALL a new front interior lamp. TEST the system for normal operation.
No
A5: CHECK CIRCUIT 31S-LC7 FOR OPEN CIRCUIT
1
Disconnect GEM C316.

2
Measure the resistance between the front interior lamp C751 pin 1, 31S-LC7 (BK/BU), harness side and the GEM C316 pin 21, circuit 31S-LC7 (BK/BU), harness side. CHECK

Is the resistance less than 5 ohms?
Yes
INSTALL a new GEM.
REFER to: Generic Electronic Module (GEM) (419-10 Multifunction Electronic Modules, Removal and Installation).
TEST the system for normal operation.
No
REPAIR the circuit. TEST the system for normal operation.

PINPOINT TEST B : THE REAR INTERIOR LAMP IS INOPERATIVE (FUSION ONLY)

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
B1: CHECK THE OPERATION OF THE REAR INTERIOR LAMP
1
Check the operation of the rear interior lamp in both the ON and ILLUMINATED ENTRY positions.

Is the rear interior lamp inoperative in both positions?
Yes
No
If inoperative in the ON position, GO to B3. If inoperative in the ILLUMINATED ENTRY position, GO to B4.
B2: CHECK THE REAR INTERIOR LAMP FOR POWER
1
Disconnect Rear Interior Lamp C752.
2
Ignition switch in position II.
3
Ignition switch in position 0.

4
Measure the voltage between the rear interior lamp C752 pin 1, circuit 29-LC17 (OG/YE), harness side and ground.

Is the voltage greater than 10 volts?
Yes
No
REPAIR circuit 29-LC17 (OG/YE). TEST the system for normal operation.
B3: CHECK THE REAR INTERIOR LAMP FOR GROUND
1
Disconnect Rear Interior Lamp C753.

2
Measure the resistance between the rear interior lamp C753 pin 2, 31-LC17 (BK), harness side and ground.

Is the resistance less than 5 ohms?
Yes
INSTALL a new rear interior lamp. TEST the system for normal operation.
No
REPAIR circuit 31-LC17 (BK). TEST the system for normal operation.
B4: CHECK THE REAR INTERIOR LAMP FOR GROUND WITH THE DRIVER DOOR OPEN
1
Disconnect Rear Interior Lamp C753.
2
Open the driver door.

3
Measure the resistance between the rear interior lamp C753 pin 1, 31S-LC17 (BK/YE), harness side and ground.

Is the resistance less than 5 ohms?
Yes
INSTALL a new rear interior lamp. TEST the system for normal operation.
No
B5: CHECK CIRCUIT 31S-LC17 (BK/YE) AND CIRCUIT 31S-LC7 (BK/BU) FOR OPEN CIRCUIT
1
Disconnect GEM C316.

2
Measure the resistance between the rear interior lamp C753 pin 1, 31S-LC17 (BK/YE), harness side and the GEM C316 pin 3, circuit 31S-LC7 (BK/BU), harness side.

Is the resistance less than 5 ohms?
Yes
INSTALL a new GEM.
REFER to: Generic Electronic Module (GEM) (419-10 Multifunction Electronic Modules, Removal and Installation).
TEST the system for normal operation.
No
REPAIR circuit 31S-LC17 (BK/YE) or circuit 31SLC7 (BK/BU) as necessary. TEST the system for normal operation.

PINPOINT TEST C : RIGHT-HAND REAR MAP READING LAMP IS INOPERATIVE (FUSION ONLY)

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
C1: CHECK THE RIGHT-HAND REAR MAP READING LAMP FOR POWER
1
Disconnect Right-Hand Rear Map Reading Lamp C490.

2
Measure the voltage between the right-hand rear map reading lamp C490 pin 1, circuit 29-LB21 (OG/BK), harness side and ground.

Is the voltage greater than 10 volts?
Yes
No
REPAIR circuit 29-LB21 (OG/BK). TEST the system for normal operation.
C2: CHECK THE RIGHT-HAND REAR MAP READING LAMP FOR GROUND

1
Measure the resistance between the right-hand rear map reading lamp C490 pin 3, 31-LB21 (BK), harness side and ground.

Is the resistance less than 5 ohms?
Yes
INSTALL a new right-hand rear map reading lamp. TEST the system for normal operation.
No
REPAIR circuit 31-LB21 (BK). TEST the system for normal operation.

PINPOINT TEST D : LEFT-HAND REAR MAP READING LAMP IS INOPERATIVE (FUSION ONLY)

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
D1: CHECK THE LEFT-HAND REAR MAP READING LAMP FOR POWER
1
Disconnect Left-Hand Rear Map Reading Lamp C491.

2
Measure the voltage between the left-hand rear map reading lamp C491 pin 1, circuit 29-LB14 (OG), harness side and ground.

Is the voltage greater than 10 volts?
Yes
No
REPAIR circuit 29-LB14 (OG). TEST the system for normal operation.
D2: CHECK THE LEFT-HAND REAR MAP READING LAMP FOR GROUND

1
Measure the resistance between the left-hand rear map reading lamp C491 pin 3, 31-LB14 (BK), harness side and ground.

Is the resistance less than 5 ohms?
Yes
INSTALL a new left-hand rear map reading lamp. TEST the system for normal operation.
No
REPAIR circuit 31-LB14 (BK). TEST the system for normal operation.

PINPOINT TEST E : THE LUGGAGE COMPARTMENT LAMP IS INOPERATIVE

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
E1: CHECK THE LUGGAGE COMPARTMENT LAMP FOR POWER
1
Disconnect Luggage Compartment Lamp C576.
2
Ignition switch in position II.
3
Ignition switch in position 0.

4
Measure the voltage between the luggage compartment lamp C576 pin 1, circuit 29-LB25 (OG/BU), harness side and ground.

Is the voltage greater than 10 volts?
Yes
No
REPAIR circuit 29-LB25 (OG/BU). TEST the system for normal operation.
E2: CHECK THE LUGGAGE COMPARTMENT LAMP FOR GROUND
1
Open the liftgate.

2
Measure the resistance between the luggage compartment lamp C576 pin 2, circuit 31S-LB25 (BK/BU), harness side and ground.

Is the resistance less than 5 ohms?
Yes
INSTALL a new luggage compartment lamp. TEST the system for normal operation.
No
E3: CHECK CIRCUIT 31S-LB25 (BK/BU) FOR OPEN CIRCUIT
1
Disconnect Liftgate Switch C565.

2
Measure the resistance between the luggage compartment lamp C576 pin 2, circuit 31S-LB25 (BK/BU), harness side and the liftgate switch C565 pin 3, circuit 31S-LB25 (BK/BU), harness side.

Is the resistance less than 5 ohms?
Yes
INSTALL a new liftgate switch. TEST the system for normal operation. If the concern persists, GO to E4.
No
REPAIR the circuit. TEST the system for normal operation.
E4: CHECK THE LIFTGATE SWITCH FOR GROUND

1
Measure the resistance between the liftgate switch C565 pin 2, circuit 31-GL20 (BK), harness side and ground.

Is the resistance less than 5 ohms?
Yes
INSTALL a new liftgate switch. TEST the system for normal operation. If the concern persists, GO to E5.
No
REPAIR circuit 31-GL20 (BK). TEST the system for normal operation.
E5: CHECK CIRCUIT 31S-GL20 (BK/RD) FOR OPEN CIRCUIT

1
Measure the resistance between the liftgate switch C565 pin 1, circuit 31S-GL20 (BK/RD), harness side and the GEM C316 pin 20, circuit 31S-GL20 (BK/RD), harness side.

Is the resistance less than 5 ohms?
Yes
INSTALL a new GEM.
REFER to: Generic Electronic Module (GEM) (419-10 Multifunction Electronic Modules, Removal and Installation).
TEST the system for normal operation.
No
REPAIR the circuit. TEST the system for normal operation.

417-04 Daytime Running Lamps (DRL) > < Interior Lighting - Vehicles Built Up To: 10-2005