Ford Workshop Service and Repair Manuals

Aligner, Clutch Disk

308-204 (16-067)

1. Remove the transaxle.For additional information, refer to:

   Transaxle - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) (308-03 Manual Transmission/Transaxle, Removal),

   Transaxle - 1.3L Duratec-8V (Rocam) (308-03, Removal),

   Transaxle - 2.0L Duratec-HE (MI4) (308-03, Removal),

   Transaxle - 1.4L Duratorq-TDCi (DV) Diesel/1.6L Duratorq-TDCi (DV) Diesel (308-03, Removal).

2. 

   CAUTION:Loosen the clutch pressure plate retaining bolts by two turns at a time in the sequence shown.
   Remove the clutch disc and pressure plate.
   • Discard the bolts.

1. Using the special tool, centralize the clutch disc on the pressure plate.

2. 

   CAUTION:Tighten the clutch pressure plate retaining bolts finger tight and then evenly by two turns at a time in the sequence shown to the specified torque.
   

   NOTE:Install new clutch pressure plate retaining bolts.
   Using the special tool, install the clutch disc and pressure plate.

3. Remove the special tool.

4. Install the transaxle. For additional information, refer to: (308-03)

   Transaxle - 1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) (Installation),

   Transaxle - 1.3L Duratec-8V (Rocam) (Installation),

   Transaxle - 2.0L Duratec-HE (MI4) (Installation),

   Transaxle - 1.4L Duratorq-TDCi (DV) Diesel/1.6L Duratorq-TDCi (DV) Diesel (Installation).