ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

ABOUT US
Power Steering Pump to Steering Gear Pressure Line - 2.0L Duratec-HE (MI4) RHD > < Power Steering Pump to Steering Gear Pressure Line - 1.6L Duratorq-TDCi (DV) Diesel RHD

Fiesta 2002.25 (11.2001-)

Power Steering - Power Steering Pump to Steering Gear Pressure Line—2.0L Duratec-HE (MI4) LHD Fiesta 2002.25 (11/2001-)
Removal and Installation

Special Tool(s)

Expander, Teflon Seal

211-118

Remover, Power Steering Pump Pulley

211-198

Installer, Camshaft Pulley

303-458
  1. Remove the right-hand headlamp assembly.
    For additional information, refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
  1. Remove the air cleaner.
    For additional information, refer to: Air Cleaner - 2.0L Duratec-HE (MI4) (303-12 Intake Air Distribution and Filtering, Removal and Installation).

  1. Remove the air cleaner intake pipe resonator.
    1. Remove the air cleaner intake pipe duct retaining bolts.
    1. Remove the air cleaner intake pipe and air cleaner intake pipe duct assembly.
    1. Detach the air cleaner intake pipe resonator from the radiator grille opening panel.
  1. Remove the battery tray.
    For additional information, refer to: Battery Tray - 2.0L Duratec-HE (MI4) (414-01 Battery, Mounting and Cables, Removal and Installation).
  1. Remove the accessory drive belt.
    For additional information, refer to: Accessory Drive Belt - 2.0L Duratec-HE (MI4) (303-05 Accessory Drive, Removal and Installation).
  1. Lower the vehicle.

7. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Power steering pump pulley
See Removal Detail
See Installation Detail
2
-
Power steering pump to steering gear pressure line retaining clips
3
-
Power steering pump to steering gear pressure line bracket to transaxle retaining bolt
4
-
Power steering pump to steering gear pressure line bracket to intake manifold retaining bolt
See Removal Detail
5
-
Power steering pump to steering gear pressure line
See Removal Detail
See Installation Detail

8. To install, reverse the removal procedure.

  1. Fill and bleed the power steering system. For additional information, refer to: (211-00 Steering System - General Information)
    Power Steering System Filling (General Procedures),
    Power Steering System Bleeding (General Procedures).

Removal Details

Item 1 : Power steering pump pulley
  1. Using the special tool, remove the power steering pump pulley.

  1. CAUTION:
    CAUTION:Cap the power steering pump outlet to prevent fluid loss or dirt ingress.
    CAUTION:
    CAUTION:Cap the power steering pump to steering gear pressure line to prevent fluid loss or dirt ingress.
    Disconnect the power steering pump to steering gear pressure line from the power steering pump.
    • Remove and discard the power steering pump to steering gear pressure line union O-ring seal.

Item 4 : Power steering pump to steering gear pressure line bracket to intake manifold retaining bolt

  1. Raise and support the vehicle. For additional information, refer to: (100-02 Jacking and Lifting)
    Jacking (Description and Operation),
    Lifting (Description and Operation).

  1. Detach the power steering pump to steering gear pressure line from the intake manifold.

Item 5 : Power steering pump to steering gear pressure line
  1. Disconnect the power steering pressure (PSP) switch electrical connector.

  1. Detach the power steering pump to steering gear pressure line retaining clip from the power steering pump to steering gear pressure line.

  1. NOTE:
    NOTE:Note the position of the power steering pump to steering gear pressure line to aid installation.
    Detach the power steering pump to steering gear pressure line from the steering gear.

  1. CAUTION:
    CAUTION:Cap the steering gear valve body inlet port and outlet port to prevent fluid loss or dirt ingress.
    Disconnect the power steering lines from the steering gear valve body.
    1. Remove the power steering lines clamp plate retaining bolt.
    1. Rotate the power steering lines clamp plate.
    • Allow the power steering fluid to drain into a container.

  1. Remove and discard the power steering lines O-ring seals.

Installation Details

Item 5 : Power steering pump to steering gear pressure line
  1. Install new power steering lines O-ring seals.

  1. Connect the power steering lines to the steering gear valve body.
    1. Rotate the power steering lines clamp plate.
    1. Install the power steering lines clamp plate retaining bolt.

  1. Attach the power steering pump to steering gear pressure line to the steering gear.

  1. Attach the power steering pump to steering gear pressure line retaining clip to the power steering pump to steering gear pressure line.

  1. Connect the PSP switch electrical connector.

Item 1 : Power steering pump pulley
  1. NOTE:
    NOTE:This step is only required if installing a new power steering pump to steering gear pressure line.
    Push the new power steering pump to steering gear pressure line into the new power steering pump to steering gear pressure line union until it clips into place.

  1. CAUTION:
    CAUTION:Care must be taken to prevent dirt ingress.
    Using the special tool, install a new O-ring seal onto the power steering pump to steering gear pressure line union.
    1. Push the O-ring seal onto the special tool.
    1. Locate the special tool onto the power steering pump to steering gear pressure line union and install the O-ring seal.

  1. Connect the power steering pump to steering gear pressure line to the power steering pump.

  1. Using the special tool, install the power steering pump pulley.

Power Steering Pump to Steering Gear Pressure Line - 2.0L Duratec-HE (MI4) RHD > < Power Steering Pump to Steering Gear Pressure Line - 1.6L Duratorq-TDCi (DV) Diesel RHD