Ford Workshop Service and Repair Manuals

Expander, Teflon Seal

211-188 (13-015)

Socket, Hydraulic Line Union Nut

211-269 (13-027)

Remover/Installer, Hose Clamp

303-397 (24-003)

1. Remove the accessory drive belt.
   For additional information, refer to: Accessory Drive Belt - 1.3L Duratec-8V (Rocam) (303-05 Accessory Drive, Removal and Installation).
   

2. 

   CAUTION:Cap the power steering fluid cooler to prevent fluid loss or dirt ingress.
   

   CAUTION:Cap the power steering fluid cooler hose quick release coupling to prevent fluid loss or dirt ingress.
   Disconnect the steering gear to power steering fluid reservoir return hose quick release coupling from the power steering fluid cooler.
   1. Press the power steering fluid reservoir return hose quick release coupling locking tangs.
   2. Disconnect the power steering fluid reservoir return hose quick release coupling.
   • Allow the fluid to drain into a suitable container.

3. Lower the vehicle.

4. 

   CAUTION:Cover the generator with a suitable cloth to prevent the ingress of power steering fluid.
   

   CAUTION:Cap the power steering fluid supply hose to prevent fluid loss or dirt ingress.
   

   CAUTION:Cap the power steering pump connection to prevent fluid loss or dirt ingress.
   Using the special tool disconnect the power steering fluid supply hose from the power steering pump.

5. Remove the power steering line support bracket retaining bolt.

6. 

   CAUTION:Do not disconnect the power steering pump pressure adapter from the power steering pump.
   

   CAUTION:Cap the power steering line to prevent fluid loss or dirt ingress.
   

   CAUTION:Cap the power steering pump pressure adapter to prevent fluid loss or dirt ingress.
   Using the special tool, disconnect the power steering line from the power steering pump.
   • Using a suitable wrench, hold the power steering pump pressure adapter.
   • Allow the fluid to drain into a suitable container.
   • Discard the Teflon seal.

7. Remove the power steering pump.

1. 

   CAUTION:Do not remove the power steering pump pressure adapter from the power steering pump.
   

   CAUTION:Cap the power steering pump pressure adapter to prevent dirt ingress.
   

   NOTE:If installing a new power steering line to the power steering pump, do not remove the power steering line union.
   

   NOTE:If installing the original power steering line to the power steering pump, remove the power steering line union
   Remove the power steering line union from the power steering pump, if necessary.
   1. Using a suitable wrench, hold the power steering pump pressure adapter.
   2. Remove the union.

2. 

   CAUTION:Care must be taken to prevent dirt ingress.
   

   NOTE:If installing the original power steering line to the power steering pump, install a new Teflon seal.
   Using the special tool, install a new Teflon seal onto the power steering pump to steering gear line union, if necessary.
   1. Push the Teflon seal onto the special tool.
   2. Locate the special tool onto the union and install the Teflon seal.

3. 

   NOTE:Make sure the collar on the hose is inserted fully into the quick release coupling.
   To install, reverse the removal procedure.

4. Fill and bleed the power steering system.
   For additional information, refer to: Power Steering System Filling (211-00 Steering System - General Information, General Procedures) /
   Power Steering System Bleeding (211-00 Steering System - General Information, General Procedures).