| Removal and Installation Special Tool(s) | | Alignment Pins, Subframe 205-524 | | | Expander, Teflon Seal 211-118 | | | Remover, Power Steering Pump Pulley 211-198 | | | Installer, Camshaft Pulley 303-458 | General Equipment Materials Name Specification Grease SA-M1C9107-A | | -
Remove the right-hand headlamp assembly.
For additional information, refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
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Remove the air cleaner.
For additional information, refer to: Air Cleaner - 2.0L Duratec-HE (MI4) (303-12 Intake Air Distribution and Filtering, Removal and Installation).
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Remove the air cleaner intake pipe resonator. - Remove the air cleaner intake pipe duct retaining bolts.
- Remove the air cleaner intake pipe and air cleaner intake pipe duck assembly.
- Detach the air cleaner intake pipe resonator from the radiator grille opening panel.
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Remove the battery tray.
For additional information, refer to: Battery Tray - 2.0L Duratec-HE (MI4) (414-01 Battery, Mounting and Cables, Removal and Installation).
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NOTE:Make sure that the road wheels are in the straight ahead position. Centralize the steering and lock it in position. | | | -
Detach the steering column shaft from the steering gear pinion. - Remove and discard the steering column shaft to steering gear pinion retaining bolt.
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Remove the accessory drive belt.
For additional information, refer to: Accessory Drive Belt - 2.0L Duratec-HE (MI4) (303-05 Accessory Drive, Removal and Installation).
| 9. Remove the components in the order indicated in the following illustration(s) and table(s). 2 - Power steering pump to steering gear pressure line retaining clips 3 - Power steering pump to steering gear pressure line bracket to transaxle retaining bolt 4 - Power steering pump to steering gear pressure line bracket to intake manifold retaining bolt See Removal Detail 10. To install, reverse the removal procedure. | | -
Fill and bleed the power steering system. For additional information, refer to: (211-00 Steering System - General Information) Power Steering System Filling (General Procedures), Power Steering System Bleeding (General Procedures). | Removal Details Item 1 : Power steering pump pulley | | -
Using the special tool, remove the power steering pump pulley. | | | -
CAUTION:Cap the power steering pump outlet port to prevent fluid loss or dirt ingress. CAUTION:Cap the power steering pump to steering gear pressure line to prevent fluid loss or dirt ingress. Disconnect the power steering pump to steering gear pressure line from the power steering pump. - Remove and discard the power steering pump to steering gear pressure line union O-ring seal.
| Item 4 : Power steering pump to steering gear pressure line bracket to intake manifold retaining bolt | | -
Raise and support the vehicle. For additional information, refer to: (100-02 Jacking and Lifting) Jacking (Description and Operation), Jacking (Description and Operation). | | | -
Detach the power steering pump to steering gear pressure line from the intake manifold. | Item 5 : Power steering pump to steering gear pressure line | | -
Remove the front wheels and tires.
For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
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Disconnect the power steering pressure (PSP) switch electrical connector. | | | -
Detach the steering gear heat shield from the steering gear. | | | -
NOTE:Note the position of the power steering pump to steering gear pressure line to aid installation. Detach the power steering pump to steering gear pressure line from the steering gear. | | | -
CAUTION:Over bending of the exhaust flexible pipe may cause damage resulting in failure. Support the exhaust flexible pipe with a support wrap or splint. | | | -
CAUTION:Twisting the exhaust flexible pipe more than two degrees may cause damage resulting in failure. NOTE:Use a pry-bar to prevent the exhaust flexible pipe from twisting when removing the exhaust flexible pipe to catalytic converter retaining nuts. Remove the exhaust flexible pipe to catalytic converter retaining nuts. - Discard the exhaust flexible pipe to catalytic converter gasket and retaining nuts.
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CAUTION:Take care when removing the exhaust hanger insulator to prevent damage. Remove the exhaust hanger insulator. | | | -
NOTE:Use a 5 mm Allen key to prevent the stabilizer bar link ball joint from rotating. Detach the stabilizer bar link from the stabilizer bar on both sides. | | | -
Remove the engine support insulator. | | | -
Remove the front axle crossmember retaining bolts on both sides. | | | -
Lower the front axle crossmember approximately 100 mm. | | | -
Detach the steering gear to power steering fluid reservoir return line from the power steering pump to steering gear pressure line. | | | -
CAUTION:Cap the steering gear valve body inlet port and outlet port to prevent fluid loss or dirt ingress. Disconnect the power steering lines from the steering gear valve body. - Remove the power steering lines clamp plate retaining bolt.
- Rotate the power steering lines clamp plate.
- Allow the power steering fluid to drain into a container.
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Remove and discard the power steering lines O-ring seals. | Installation Details Item 5 : Power steering pump to steering gear pressure line | | -
Install new power steering lines O-ring seals. | | | -
Connect the power steering lines to the steering gear valve body. - Rotate the power steering lines clamp plate.
- Install the power steering lines clamp plate retaining bolt.
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Attach the steering gear to power steering fluid reservoir return line to the power steering pump to steering gear pressure line. | | | -
NOTE:Use the front axle crossmember rear inner retaining bolts to locate the special tool. NOTE:Do not fully tighten the front axle crossmember rear inner retaining bolts at this stage. Using the transmission jack, wooden block and the special tool, position and align the front axle crossmember. | | | -
CAUTION:While tightening the front axle crossmember front retaining bolt and the front axle crossmember rear outer retaining bolts, make sure that the front axle crossmember does not move. Install the front axle crossmember front retaining bolt and the front axle crossmember rear outer retaining bolts on both sides. | | | -
Remove the front axle crossmember rear inner retaining bolts and the special tools. | | | -
Install the front axle crossmember rear inner retaining bolts on both sides. | | | -
Install the engine support insulator. | | | -
NOTE:Use a 5 mm Allen key to prevent the stabilizer bar link ball joint from rotating. Attach the stabilizer bar link to the stabilizer bar on both sides. | | | -
CAUTION:Take care when installing the exhaust hanger insulator to prevent damage. Check the exhaust hanger insulator for damage. Install a new exhaust hanger insulator if required. | | | -
CAUTION:Twisting the exhaust flexible pipe more than two degrees may cause damage resulting in failure. NOTE:Use a pry-bar to prevent the exhaust flexible pipe from twisting when installing the exhaust flexible pipe to catalytic converter retaining nuts. NOTE:Install a new exhaust flexible pipe to catalytic converter gasket and retaining nuts. Install the exhaust flexible pipe to catalytic converter retaining nuts. | | | -
CAUTION:Over bending of the exhaust flexible pipe may cause damage resulting in failure. Remove the exhaust flexible pipe support wrap or splint. | | | -
Attach the power steering pump to steering gear pressure line to the steering gear. | | | -
Detach the steering gear heat shield from the steering gear. | | | -
Connect the PSP switch electrical connector. | | | -
Install the front wheels and tires.
For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
| Item 1 : Power steering pump pulley | | -
NOTE:This step is only required if installing a new power steering pump to steering gear pressure line. Push the new power steering pump to steering gear pressure line into the new power steering pump to steering gear pressure line union until it clips into place. | | | -
CAUTION:Care must be taken to prevent dirt ingress. Using the special tool, install a new O-ring seal onto the power steering pump to steering gear pressure line union. - Push the O-ring seal onto the special tool.
- Locate the special tool onto the power steering pump to steering gear pressure line union and install the O-ring seal.
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Connect the power steering pump to steering gear pressure line to the power steering pump. | | | -
Using the special tool, install the power steering pump pulley. | |
