PINPOINT TEST A : BLUE SMOKE WITH EXCESSIVE TURBOCHARGER NOISE |
TEST CONDITIONS | DETAILS/RESULTS/ACTIONS |
A1: INSPECT THE TURBOCHARGER ROTOR VANES FOR DAMAGE |
| 1 Remove the air cleaner outlet pipe. |
| 2 Inspect the turbocharger rotor vanes for damage. |
| Is there visible damage to the rotor vanes? Yes No |
A2: CHECK FOR FOREIGN MATERIAL IN THE INTAKE AIR SYSTEM COMPONENTS |
| 1 Check the intake air system components for signs of foreign material. |
| Are there any signs of foreign material? Yes CLEAN the intake air system components. INSTALL a new turbocharger. REFER to: Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel (303-04G Fuel Charging and Controls - Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel, Removal and Installation). TEST the system for normal operation. No |
A3: CHECK THE TURBOCHARGER BEARINGS FOR EXCESSIVE MOVEMENT |
NOTE:A small amount of movement in the bearings is normal. |
| 1 Make sure the turbocharger rotor spins freely within the housing. - 1. With the turbocharger stationary, gently lift the shaft (the shaft will naturally lay in the bottom of the bearings).
- 2. Make sure the rotor spins freely within the housing.
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| Does the rotor spin freely within the housing with no excessive movement? Yes No INSTALL a new turbocharger. REFER to: Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel (303-04G Fuel Charging and Controls - Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel, Removal and Installation). TEST the system for normal operation. |
A4: CHECK THE TURBOCHARGER OIL SUPPLY PIPE FOR BLOCKAGE |
| 1 Disconnect the oil supply pipe from the turbocharger. |
| 2 Attach a small piece of known good hose to the oil supply pipe and gently blow down the hose. |
| Are there any signs of blockage? Yes INSTALL a new turbocharger oil supply pipe. TEST the system for normal operation. No INSTALL a new turbocharger. REFER to: Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel (303-04G Fuel Charging and Controls - Turbocharger - 1.6L Duratorq-TDCi (DV) Diesel, Removal and Installation). TEST the system for normal operation. |