Ford Workshop Service and Repair Manuals

Drill Bush, Powertrain Control Module

418-537 (29-016)

1. Remove the battery tray.
   For additional information, refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
   

2. Position the PCM on the battery tray support panel.

3. Insert the special tool into the PCM electrical connector.

4. 

   CAUTION:Make sure the special tool is used to guide the drill bit. Failure to follow this instruction may result in damage to the electrical connector.
   Using the special tool as a guide, drill into the shear bolt using a 6mm drill bit, until the head is removed.

5. Remove the special tool from the PCM electrical connector and clean all foreign material from the electrical connector.

6. Disconnect the PCM electrical connector and remove the PCM.

7. Remove the remains of the shear bolt from the PCM using grips.

1. Install a new shear bolt and securing clip, using the special tool to push the clip onto the shank of the bolt.

2. Install the PCM electrical connector to the PCM.
   • Tighten the bolt until the head shears off.

3. Install the battery tray.
   For additional information, refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
   

4. If a new PCM is being installed connect WDS. Download the PCM configuration information using the programmable modules installation routine.

5. 

   NOTE:Do not press the accelerator pedal during the initialization period as this will prevent the complete initialization of the throttle body.
   Turn the ignition key to position II and wait for one minute to initialize the throttle body.

6. Turn the ignition key to the OFF position.