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Ford Workshop Service and Repair Manuals

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Power Steering Pump - 1.8L Diesel > < Power Steering Pump - 1.4L-1.6L, Vehicles Without: Air Conditioning

Focus 1999 (08.1998-12.2004)

Power Steering - Power Steering Pump—1.8L Zetec-E (Zetec)/2.0L Zetec-E (Zetec) Focus 1999 (08/1998-12/2004)
Removal and Installation

Special Tool(s)

Expander, Teflon Seal

211-188 (13-015)

Socket, Hydraulic Pipe Union Nut

211-269 (13-027)
General Equipment
Hose Clamp

Removal

  1. Remove the accessory drive belt. For additional information, refer to Section  303-05 Accessory Drive.
  1. Lower the vehicle.

  1. Detach the power steering line support brackets from the engine.
    • Remove the bolts.
    • Detach the speed control cable (if equipped).

  1. Disconnect the power steering pressure (PSP) switch electrical connector.
    • Depress the locking tang.

  1. NOTE:
    NOTE:Using a suitable hose clamp, clamp the power steering hose.
    Disconnect the power steering hose from the power steering pump.
    • Allow the fluid to drain into a suitable container.

  1. Using the special tool, disconnect the power steering line from the power steering pump.
    • Allow the fluid to drain into a suitable container.

  1. Remove the power steering pump.

  1. Remove the PSP switch.

Installation
  1. NOTE:
    NOTE:If installing a new power steering pump, the unions supplied with the new pump should be removed and retained for further use.
    Using the special tool, install a new O-ring seal onto the power steering line to power steering pump union.
    1. Push the O-ring seal onto the special tool.
    1. Locate the special tool onto the union and install the O-ring seal.

  1. Install the PSP switch.

  1. Install the power steering pump.

  1. Using the special tool, connect the power steering line to the power steering pump.

  1. Connect the power steering hose to the power steering pump.
    • Remove the hose clamp.

  1. Connect the PSP switch electrical connector.

  1. Attach the power steering line support brackets to the engine.
    • Install the bolts.
    • Attach the speed control cable (if equipped).
  1. Install the accessory drive belt. For additional information, refer to Section  303-05 Accessory Drive.
  1. Fill and bleed the power steering system. For additional information, refer to Section  211-00 Steering System - General Information.

Power Steering Pump - 1.8L Diesel > < Power Steering Pump - 1.4L-1.6L, Vehicles Without: Air Conditioning