Exhaust Gas Recirculation (EGR) Cooler to EGR Valve Tube
Engine Emission Control - 1.8L Diesel - Exhaust Gas Recirculation (EGR) Cooler to EGR Valve Tube
Focus 1999 (08/1998-12/2004)
Removal and Installation
Removal
NOTE:Make a note of the orientation of the retaining clamps.
Remove the charge air cooler outlet pipe.
Loosen the retaining clamps.
Remove the nuts.
Discard the retaining clamps.
NOTE:Make a note of the orientation of the retaining clamp.
Remove the charge air cooler outlet pipe to intake manifold hose.
Discard the pipe and the retaining clamps.
NOTE:Make a note of the position of the clamp to make sure it is positioned in the same position when installing.
Remove the exhaust gas recirculation (EGR) tube clamp.
Remove the EGR tube.
Remove the two bolts.
Installation
CAUTION:Make sure that the inside of the charge air cooler intake hose and outlet hose ends are clean and free from any oil residue as this will reduce the installation grip of the hoses to the charge air cooler. Failure to follow this instruction may result in damage to the engine.
CAUTION:Make sure that a new charge air cooler outlet pipe to intake manifold hose and all new charge air cooler hose retaining clamps are installed. Failure to follow this instruction may result in damage to the engine.
NOTE:Make sure the clamp is installed in the same position as removed.
NOTE:Do not tighten the bolts at this point.
Install the EGR tube bolt (hand tighten the EGR tube to intake manifold bolts).
CAUTION:Do not over tighten the clamp.
Install the EGR tube clamp.
Tighten the EGR tube bolts.
NOTE:Make sure the retaining clamps are in the same orientation as when removed.
Install a new charge air cooler pipe to intake manifold hose and retaining clamps.
NOTE:Make sure the retaining clamps are in the same orientation as when removed.
