ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Thermostat - Vehicles Built From: 10-2007 > < Cooling System Draining, Filling and Bleeding
Engine Cooling - 1.6L Duratec-16V Ti-VCT (Sigma) - Thermostat—Vehicles Built Up To: 10/2007 Focus 2004.75 (07/2004-)
Removal and Installation

Special Tool(s)

Remover/Installer, Coolant Hose Clamp

303-397

  1. Drain the cooling system.
    For additional information, refer to: Cooling System Draining, Filling and Bleeding (303-03B Engine Cooling - 1.6L Duratec-16V Ti-VCT (Sigma), General Procedures).
  1. Lower the vehicle.
  1. Remove the generator.
    For additional information, refer to: Generator - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) (414-02 Generator and Regulator, Removal and Installation).

4. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
2
-
Thermostat housing to header tank coolant hose
See Removal Detail
3
-
Thermostat housing to radiator lower coolant hose
See Removal Detail
4
-
Thermostat electrical connector
5
-
Thermostat housing
6
-
Thermostat housing O-ring seals

5. To install, reverse the removal procedure.

Removal Details

Item 1 : Thermostat housing to coolant outlet connector coolant hose

  1. Using the special tool, disconnect the thermostat housing to coolant outlet connector coolant hose from the thermostat housing.

Item 2 : Thermostat housing to header tank coolant hose

  1. Using the special tool, disconnect the thermostat housing to header tank coolant hose from the thermostat housing.

Item 3 : Thermostat housing to radiator lower coolant hose

  1. Using the special tool, disconnect the thermostat housing to radiator lower coolant hose from the thermostat housing.

Thermostat - Vehicles Built From: 10-2007 > < Cooling System Draining, Filling and Bleeding